Repair Procedures

REMOVAL

WATER PUMP
1. Drain the engine coolant.

WARNING:
System is under high pressure when the engine is hot. To avoid danger of releasing scalding engine coolant, remove the cap only when the engine is cool.

2. Remove drive belt(A).




3. Remove the 4 bolts and pump pulley(A).




4. Remove the cooling fan shroud.
5. Remove the water pump(A) and gasket.





INSTALLATION

WATER PUMP
1. Install the water pump(A) and a new gasket(1, 2) with 12 bolts.

Tightening torque
21.56 - 23.52Nm (2.2 - 2.4kgf.m, 15.91 - 17.36lb-ft)
9.80 - 11.76Nm (1.0 - 1.2kgf.m, 7.23 - 8.68lb-ft)






NOTE:
- Make clean the contact face before assembly.
- When replacing a water pump, always use new gasket(1, 2).
- When reassembling a water pump, replace the bolt(B) with a new one.

2. Install the 4 bolts and pump pulley(A).

Tightening torque
7.84 - 9.80Nm (0.8 - 1.0kgf.m, 5.78 - 7.23lb-ft)





3. Install drive belt(A).




4. Fill with engine coolant.
5. Start engine and check for leaks.
6. Recheck engine coolant level.