Intake Manifold - Installation

INSTALLATION - INTAKE MANIFOLD





1. Clean all gasket surfaces.
2. Replace intake manifold gasket.
3. Install intake manifold, tighten bolts to 25 Nm (220 in. lbs.).





4. Install the upper radiator hose retaining bracket (1).





5. Install the throttle body support bracket (1).
6. Connect the electronic throttle control electrical connector.
7. Install the wiring harness retainer to the intake manifold (2).
8. Connect the MAP sensor electrical connector.
9. Connect the vacuum lines to the intake manifold.





10. Connect the oil temperature sensor (1).
11. Connect the variable valve timing solenoid electrical connector.
12. Connect the intake camshaft position sensor electrical connector.





13. Install the fuel rail assembly to intake manifold. Tighten bolts to 23 Nm (200 in. lbs.).
14. Connect fuel injector electrical connectors (4).
15. Inspect quick connect fittings for damage, replace if necessary Service and Repair. Connect fuel supply hose (3) to fuel rail assembly. Check connection by pulling on connector to insure it locked into position.





16. Push down on the air cleaner body (1) to engage the pins into the grommets.
17. Install the support bracket bolt to the strut tower and tighten to 10 Nm (89 in. lbs.).
18. Install the air inlet tube (2) to the air cleaner body (1).
19. Connect the make-up air hose (3) to the air cleaner body.





20. Install the mounting bolt (3) with ground wire (1) and tighten to 12 Nm (106 in. lbs.).
21. Connect and lock the electrical connectors (2).





22. Connect the negative battery cable and tighten nut to 5 Nm (45 in. lbs.).
23. Install the fresh air inlet duct (3) on the air cleaner body (1) and lock the retainers (2).





24. Install the engine cover (1).