Power Brake Booster - Installation

INSTALLATION










1. Check condition of grommet that secures check valve in booster. Replace grommet if cut, torn, or loose.
2. Install new booster dash seal.
3. Align and position booster in the mounting holes (2) of the dash panel.










4. Inside the vehicle, lubricate pedal pin with Mopar multi-mileage grease.










5. Install booster attaching nuts (3) on studs. Tighten attaching nuts to 39 Nm (29 ft. lbs.).










6. Slide booster push rod (1) on pedal pin. Then secure rod to pin with retainer clip.
7. Install a new brake lamp switch and reconnect the electrical connector.





8. Install the steering column opening cover (2).





9. Install the hush panel (2).










10. In engine compartment, attach vacuum hose to booster check valve (1).










11. Install the master cylinder to the power brake booster (1) with new gasket and nuts.










12. Reroute the wire harness (1) back into position and install the routing clip (3).





13. Reconnect the brake fluid level electrical connector (9).





14. Install the HCU (4) with bracket to the vehicle and tighten the 2 mounting nuts.
15. Reconnect the HCU electrical connector (5).
16. Install the 4 chassis lines (3) at the HCU (4).
17. Install the secondary brake line at the HCU (4).
18. Install the secondary brake line at the master cylinder.
19. Install the primary brake line at the HCU (4).
20. Install the primary brake line at the master cylinder.
21. Fill and bleed brake system.