FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Bank 2



Removal
1. Disconnect battery ground cable.
2. Drain radiator coolant.
3. Remove air cleaner cover / intake assembly.
4. Remove throttle body.
5. Remove exhaust gas recirculation valve (EGR) if installed.
6. Remove throttle intake elbow.
7. Remove supercharger outlet duct.
8. Remove coolant outlet pipe.
9. Remove supercharger drive belt.
10. Remove supercharger.
11. Detach engine harness retaining clip from rear of charge air cooler.





12. Disconnect hoses from charge air cooler.
Place absorbent cloth in appropriate position.
Disconnect hoses.





13. Remove charge air cooler from the engine.

CAUTION: Take care to avoid dropping any objects or foreign matter into engine inlet duct with charge air cooler removed.

Remove eight bolts (1).
Remove charge air cooler.
Discard gasket (2).
Clean all mating faces.


Installation





1. Install charge air cooler to adaptor.
Install new gasket.
Install charge air cooler.





2. Connect hoses to charge air cooler.
3. Install supercharger.
4. Install supercharger drive belt.
5. Install engine coolant outlet pipe.
6. Install supercharger outlet duct and new gasket.
7. Install throttle intake elbow.
8. Install exhaust gas recirculation valve (EGR) if applicable.
9. Install throttle body.
10. Install air cleaner cover intake assembly.
11. Refill cooling system.
12. Reconnect battery ground cable.