Evaporator Core: Service and Repair

Removal and Installation

Removal
1. Remove heater / cooler unit.





2. Remove air conditioning control module from heater / cooler unit.
- Slacken upper fixing.
- Remove lower fixings.





3. Remove evaporator pipe firewall seal plate.
- Remove screws.
- Remove plate.





4. Disconnect heater matrix temperature sensor.
- Detach heater matrix temperature sensor connector from unit.
- Disconnect connector.





5. Remove footwell servo motor from heater / cooler unit.
- Disconnect connector.
- Remove screws.
- Remove motor complete with bracket.





6. Disconnect evaporator sensor connector.
- Detach heater / cooler unit connector.
- Detach evaporator sensor connector.
- Disconnect connector.





7. Remove heater / cooler unit upper case from lower case.
- Remove screw.
- Remove 15 clips.
- Remove upper case from lower case.





8. Remove evaporator from case.
- Remove sensor and clip.
- Remove evaporator.


Installation
1. Installation is the reverse of removal.