Symptom Related Diagnostic Procedures
Brakes noisy
Possible Source(s):
^ Brake pads.
^ Brake discs.
Action(s) to take:
^ GO to [Pinpoint Test A].
Vibration when brakes are applied
Possible Source(s):
^ Wheels require balancing.
^ Wheel hub nuts.
^ Caliper mounting bolts.
^ Brake pads.
^ Foreign material/scratches/corrosion on brake disc contact surfaces.
^ Excessive brake disc thickness variation.
^ Excessive brake disc runout.
^ Wheel bearing wear or failure.
^ Suspension bush wear or failure.
^ Steering bush wear or failure.
Action(s) to take:
^ Go to [Pinpoint Test B].
The brakes pull or drift
Possible Source(s):
^ Tire pressures/wear.
^ Calipers.
^ Brake pads.
^ Brake discs.
^ Wheel alignment adjustment.
^ Wheel bearing.
^ Suspension bushes and ball joints.
Action(s) to take:
^ GO to [Pinpoint Test C].
The pedal feels spongy
Possible Source(s):
^ Air in brake system.
^ Leak in hydraulic system.
^ Brake booster/master cylinder.
^ Brake pads.
Action(s) to take:
^ GO to [Pinpoint Test D].
The pedal goes down fast
Possible Source(s):
^ Air in brake system.
^ Leak in hydraulic system.
^ Brake booster/master cylinder.
^ Brake pads.
Action(s) to take:
^ GO to [Pinpoint Test E].
The pedal goes down slowly
Possible Source(s):
^ Air in brake system.
^ Brake booster/master cylinder.
Action(s) to take:
^ Go to [Pinpoint Test F].
Excessive brake pedal effort
Possible Source(s):
^ Brake pads.
^ Brake booster.
Action(s) to take:
^ GO to [Pinpoint Test G].
Brake lockup during light brake pedal force
Possible Source(s):
^ Brake pads.
^ Calipers.
Action(s) to take:
^ GO to [Pinpoint Test H].
Brakes drag
Possible Source(s):
^ Parking brake control applied/malfunction.
^ Seized parking brake cables.
^ Seized caliper slide pins.
^ Seized caliper.
^ Brake booster.
^ Pedal gear.
Action(s) to take:
^ GO to [Pinpoint Test I].
Excessive/Erratic brake pedal travel
Possible Source(s):
^ Hydraulic system.
^ Brake pads.
^ Brake discs.
^ Hub and bearing assembly.
Action(s) to take:
^ GO to [Pinpoint Test J].
The red brake warning indicator is always on
Possible Source(s):
^ Fluid level.
Action(s) to take:
^ FILL the system to specification.
^ CHECK for leaks.
Possible Source(s):
^ Brake fluid level sensor.
Action(s) to take:
^ INSTALL a new brake master cylinder fluid reservoir. For additional information, refer to Hydraulic Brake Actuation.
Possible Source(s):
^ Parking brake control.
Action(s) to take:
^ RELEASE and ADJUST the parking brake. For additional information, refer to Parking Brake and Actuation.
Possible Source(s):
^ Electrical circuit.
Action(s) to take:
^ For additional information, refer to PDU for analysis/rectification of the concern.
Slow or incomplete brake pedal return
Possible Source(s):
^ Brake pedal binding.
^ Brake booster/master cylinder.
Action(s) to take:
^ GO to [Pinpoint Test K].