Power Door Lock Actuator: Service and Repair

Door Lock Actuator (86.65.16)

Removal

1. Turn ignition key to position II.
2. Motor door glass to fully raised position.
3. Turn ignition key to position O.
4. Remove battery cover and disconnect ground cable from battery terminal.
5. Remove door casing for access.
6. Remove door water shedder.
7. Position PVC secondary water shedder for access.
8. Slacken and remove the door glass rear runner lower securing screws.







9. Reposition door glass rear runner.
- Mark the position of the glass rear runner upper securing screw.
- Slacken and remove the upper securing screw and move the runner away from the glass.







10. UK specification driver door only.
- Remove bolt securing lock barrel operating rod security shield.
- Release shield from spring clip at rear and remove shield from door.







11. Disconnect door handle and lock barrel (driver door only) operating rods from latch links.







12. Slacken and remove the three latch assembly securing screws and position latch for access.







13. Remove latch motor harness multiplug from mounting bracket and disconnect multiplug.







14. Release operating cable from door handle.
- Move inner door handle to the locked position.
- Remove operating cable outer abutment from support bracket.
- Disconnect cable inner from door inner handle.







15. Remove lock motor assembly from door.

Installation

1. Move door handle to the locked position.
2. Connect latch assembly cable to door inner handle.
- Place latch assembly in door.
- Connect cable inner to door handle.
- Fit and fully seat cable outer abutment on support bracket.







3. Connect harness to latch assembly.
- Working through door aperture, position latch assembly for access.
- Connect harness multiplug.
- Fit multiplug onto mounting bracket.







4. Position latch assembly in door and fit and tighten securing screws.







5. Connect door handle and lock barrel (driver door only) operating rods to latch assembly.







6. UK specification driver door only.
- Fit security shield over lock barrel operating rod and locate under spring clip at rear.
- Fit and tighten securing bolt.







7. Fit glass rear runner.
- Position rear runner on glass.
- Fit but do not tighten lower securing screws.
- Fit upper securing screw. ensure it is aligned with marker then fully tighten.
- Fully tighten lower securing screws.







8. Reposition PVC secondary water shedder.
9. Fit door main water shedder.
10. Fit door casing.
11. Connect ground cable to battery terminal and fit battery cover.