Installation
Installation
1. With assistance, align the fascia with the support dowels and position the earth cable in the right-hand fuse box.
2. With assistance, ensuring multiplugs and harnesses are not trapped or obstructed, carefully press fascia forward squarely onto dowels.
3. Install three screws securing upper fascia to the bulkhead.
4. Via glove box aperture, install two bolts securing fascia to bulkhead mounting bracket.
5. Install four bolts securing fascia to 'A' posts.
6. Install fascia harnesses on tunnel.
Remove strapping temporarily securing harnesses to fascia center bracket.
Route harnesses rearwards along respective sides of tunnel.
Connect harness earth cable eyelets to tunnel studs and install eyelet securing nuts.
7. At left-hand side of tunnel, install new tie strap to secure ICE cable to harness.
8. Install seat harnesses.
Route seat harnesses to their respective positions.
Connect harness earth eyelets to floor studs and install earth securing nuts
9. Install fasteners securing fascia and seat harnesses on tunnel and floor.
10. Connect handbrake switch harness multiplug.
11. Position and fit carpets.
Roll carpets forward into position.
Install handbrake trim cover.
Secure trim cover fastener.
Position carpet at each toeboard.
Install clips securing carpet at door apertures.
Install new carpet fasteners at toe-board and tunnel locations.
Install driver footrest.
12. Install draught welts and treadplates.
Press draught welt onto door aperture flange.
Align treadplate on door sill and fit and tighten four treadplate securing screws.
Ensure treadplate is clean and dry.
If treadplate finisher is being renewed, peel protective backing from adhesive.
Align finisher and press firmly into place.
Repeat procedure to install opposite side draught welt and treadplate.
13. Position 'J' gate and fit selector cable securing strap and stud to tunnel.
14. Install fascia harness multiplugs at center console rear mounting bracket.
Install spare connector at center left-hand position.
Connect the six fascia harness multiplugs.
15. Install solar sensor and speakers to fascia.
Connect solar sensor to fascia harness multiplug and carefully install sensor in fascia.
Connect speakers to ICE harness multiplugs and install speakers in fascia.
16. Connect power cable to fascia.
At right-hand fuse box, position power cable eyelet on fuse box stud and fit and install cable securing nut.
Install fuse box cover.
17. Connect right-hand 'A' post multiplugs and earth cable.
At right-hand lower 'A' post, connect fascia harness and P1 harness multiplugs and install multiplugs on mounting brackets.
Position P1 harness earth cable eyelet on body stud and install securing nut.
18. Install steering column.
Position steering column in mounting bracket.
Position yoke on bracket studs and install securing nuts.
19. Position footwell lamp mounting bracket and secure with screws to air conditioning duct.
20. Connect steering column switch gear harness and column harness.
Connect steering column switchgear harness and column harness multiplugs and install multiplugs on mounting bracket.
21. Position bonnet release lever assembly on 'A' post studs and install securing nuts.
22. Position fascia harness earth cable eyelets on 'A' post stud and fit and install securing nut.
23. Install spare harness multiplug on mounting bracket.
24. Install multiplugs at left-hand 'A' post.
Connect the three fascia harness multiplugs and position on mounting bracket.
Install spare multiplug on upper bracket.
25. Install two bolts securing fascia center bracket to the transmission tunnel.
26. Position fascia to transmission tunnel side brackets and install retaining bolts.
27. Position 'J' gate and install four securing nuts.
28. Connect the 'J' gate harness and gearshift solenoid harness multiplugs.
29. Install center console assembly. Service and Repair
30. Install front seats. Service and Repair
31. Install 'A' post trim pads.
32. Install steering column cowls.
33. Install steering wheel.
34. Install driver's air bag. Procedures
35. Install radio console. Service and Repair
36. Install 'J' gate surround.
37. Install dash liner.
38. Install glove box. Service and Repair
39. Connect earth cable to battery terminal and install battery cover. Service and Repair
40. Remove protective film from renewed treadplate finishers.