Pedal Housing

Pedal Housing

Removal

CAUTION: Replacement of nuts and bolts: Various thread-locking devices are used on nuts and bolts throughout the vehicle. These devices restrict the number of times a nut or bolt can be used. Remove brake fluid spillage immediately from paint work, with clean water.

1. Position vehicle on a four-post lift.

2. Open engine compartment and fit paint work protection covers to fenders.

3. Disconnect battery ground cable.

4. Remove windshield wiper arm and blade assembly for access.

5. Remove plenum cover for access.

6. Remove pedal housing, brake booster and master cylinder assembly.

7. Remove brake booster and master cylinder assembly.





8. Remove stoplamp switch from pedal housing.
- Remove nuts.





9. Remove brake pedal from pedal housing.
- Remove nut.
- Remove pivot pin.
- Remove brake pedal.

10. Clean components.

Installation





1. Install brake pedal to pedal housing.
- Apply grease to pivot bush and pivot pin.
- Align brake pedal in pedal housing.
- Install pivot pin.
- Install nut and tighten to 15 - 20 Nm.





2. Install stoplamp switch to pedal housing.
- Install nuts and tighten to 3 Nm.

3. Install brake booster and master cylinder assembly.

4. Install pedal housing, brake booster and master cylinder assembly.

5. Install plenum cover.

6. Install windshield wiper arm and blade assembly.

7. Reconnect battery ground cable.

8. Bleed brake system.

9. Remove paint-work protection covers and close engine compartment.