Installation
Installation
1. Route harness in facia as previously noted.
2. Install all harness to facia retaining clips.
3. Install solar sensor harness multiplug on LH retaining bracket.
4. Pass solar sensor harness multiplug through facia aperture. Install solar sensor harness grommet.
5. Install facia harness multiplugs to RH retaining brackets and install harness securing nuts.
6. Install aspirator motor assembly in facia, routing hose through aperture, and install securing screws.
7. Connect aspirator harness multiplug to facia harness.
8. Position air distribution box in facia and connect multiplug to facia harness.
9. Fully seat air distribution box and install securing nuts.
10. Install LH and RH air distribution box/facia side vent ducts and install securing screws.
11. Install LH and RH top vents on facia.
12. Install all defrost vent retaining clips to facia.
13. Install LH and RH windshield defrost vents to facia
14. Position centre defrost vent/solar sensor assembly, connect sensor harness multiplug to facia harness, install multiplug on retaining clip and fully seat assembly in facia.
15. Reposition facia right way up on bench.
16. Position face level air ducts in facia and install securing screws.
17. Install centre vent/clock assembly.
1. Install new centre vent retaining screw inserts in facia.
2. Position centre vent/clock assembly at facia and connect clock harness multiplug to facia harness.
18. Position centre vent/clock assembly in facia and install securing screws.
19. Install RH side vent/duct assembly.
1. Install new RH side vent/duct retaining screw inserts in facia.
2. Position RH side vent in facia and install securing screws.
20. Install new LH side vent/duct retaining screw inserts in facia.
21. Position LH side vent/duct in facia and install securing screws.
22. Position passenger air bag module and deployment door assembly in facia aperture and install four new securing nuts.
23. WARNING: ENSURE THAT THE AIR BAG AND RETAINING CLIPS ARE FULLY SEATED.
Install deployment door.
- Install and fully seat deployment door retaining clips in facia.
- Install and fully seat deployment door in clips.
24. Position trunk release switch/housing at facia and connect in-car sensor to housing.
25. Connect trunk release switch multiplug to facia harness and install in-car sensor/trunk release switch assembly to facia.
26. Install new major gauge module retaining screw inserts to facia.
27. Install major gauge module in facia.
28. Install instrument panel veneer panel.
29. Reposition facia on bench with back facing outwards.
30. Position body processor module in facia and install securing nuts.
31. Connect body processor module harness multiplug to facia harness and tighten captive securing bolt.
32. Install illumination control module on facia mounting.
1. Connect module to facia harness multiplug.
2. Slide module downward to secure on mounting bracket.
33. Install new key transponder module securing screw plastic inserts to facia. Position key transponder module in facia and install securing screws.
34. Connect key transponder module harness multiplug to facia harness.
35. With assistance, position facia in vehicle, align side dowels with slots in 'A' post brackets, and centre pin with bulkhead aperture, and push fully forward.
36. CAUTION: The 'A' post facia mounting brackets are pre-set to the body and must not under any circumstances be disturbed.
Install bolts securing facia to RH 'A' post bracket and tighten to 22-28 Nm.
37. Install trim pad on facia RH end aperture.
38. Install bolt securing facia bracket to RH side of tunnel and tighten to 7-10 Nm.
39. Install facia centre support bracket.
- Position centre bracket on top of tunnel and install but do not tighten securing bolts.
- Install facia to centre mounting bracket bolts and tighten to 22-28 Nm.
- Finally tighten centre mounting bracket to tunnel securing bolts to 22-28 Nm.
40. Install facia to air conditioning unit securing screws.
41. CAUTION: The 'A' post facia mounting brackets are pre-set to the body and must not under any circumstances be disturbed.
Install bolts securing facia to LH 'A' post bracket and tighten to 22-28 Nm.
42. Instal seat trim pad to facia RH end aperture.
43. Install bolt securing facia mounting bracket to bulkhead adjacent to body processor.
44. Position ground cable eyelet on LH 'A' post stud and install securing nut.
45. Connect passenger side facia harness to engine management harness multiplugs (white and grey) and install multiplugs on lower 'A' post retaining bracket.
46. Connect passenger side facia harness to passenger compartment harness multiplug and secure with retaining lever.
47. Install trim pad on passenger side lower 'A' post.
48. Connect passenger air bag link harness multiplug.
49. Install passenger glovebox assembly.
50. Install 'J ' gate assembly.
51. Position centre console rear vent duct in air conditioning unit and install rear securing screw.
52. Install centre console.
53. Install centre console switch module.
54. Install radio.
55. Install facia centre veneer panel.
56. Install centre console veneer panel.
57. Install 'J ' gate finisher retaining panel.
58. Install 'J ' gate surround.
59. Connect steering column tilt motor harness multiplug and install multiplug on retaining bracket.
60. Connect steering column reach motor harness multiplug and install multiplug on retaining bracket.
61. Position ground cable eyelet on RH 'A' post stud and install securing nut.
62. Connect driver side facia harness to passenger compartment harness multiplug and secure with retaining lever.
63. Connect driver side facia harness to console harness multiplugs.
64. Position driver stowage bin in facia, install securing screw and fully seat trim.
65. Install trim pad on driver side lower 'A' post.
66. Install driver side underscuttle.
67. Install combined windshield wiper/washer switch and audible warning speaker assembly.
68. Install steering column upper cowl.
69. Install steering column lower cowl.
70. Install steering wheel.
71. Install driver side airbag.