Power Door Lock Actuator: Service and Repair

Removal
1. Turn ignition key to position II.
2. Motor door glass to fully raised position.
3. Turn ignition key to position 0.
4. Remove battery cover and disconnect ground cable from battery terminal. Service and Repair

WARNING: BEFORE COMMENCING WORK WITHIN A DOOR INTERIOR, THE GROUND CABLE MUST BE DISCONNECTED FROM THE BATTERY TERMINAL TO PREVENT INADVERTENT ACTIVATION OF THE GLOBAL GLASS CLOSING FEATURE.





5. Remove door escutcheon.
1. Holding door handle in the open position, remove the escutcheon screw cover.
2. Remove the escutcheon screw, remove escutcheon from door casing and return door handle to closed position.





6. Remove trim mat from rear of door pocket and remove the screw.





7. Position door switch pack for access.
Using a suitable plastic hook, release plastic stud and remove trim from front of door pocket. Remove switch pack to door casing screw and position switch pack for access.





8. Remove casing to door bracket screw.





9. Remove door casing for access to multiplugs.
1. Release the eight casing to door studs.
2. Position the casing for access and disconnect the door switch pack and puddle lamp connectors.
10. Remove door casing from vehicle and detach switch pack.
11. Remove door water shedder.





12. Remove the door glass rear runner lower screws.





13. Reposition door glass rear runner.
Mark the position of the glass rear runner upper screw. Remove the upper screw and move the runner away from the glass.





14. Where fitted, remove door lock security shield.
Remove bolt securing lock barrel operating rod security shield.
Release shield from spring clip at rear and remove shield from door.





15. Disconnect door handle and lock barrel (driver door only) operating rods from lock links.





16. Remove the three screws and position lock/motor assembly for access.





17. Remove lock motor harness connector from mounting bracket and disconnect connector.





18. Release operating cable from door handle.
Move inner door handle to the locked position.
Remove cable outer from support bracket.
Disconnect cable inner from door inner handle.
19. Remove lock/motor assembly from door.





20. Remove lock/motor assembly cover screw.





21. Releasing upper retaining boss, remove cover from lock/motor assembly.





22. Remove motor to lock screws.





23. Release lock motor from lock operating arm.
24. Remove lock from door.


Installation





1. Connect lock motor to lock operating arm.





2. Install lock motor screws.





3. Install cover.
Position cover on lock motor ensuring upper locating boss is correctly located. Install cover screw.
4. Position lock/motor assembly in door.
5. Move inner door handle outwards to the locked position.





6. Connect lock/motor assembly cable to door inner handle.
Place lock assembly in door.
Connect cable inner to door handle.
Install cable outer on support bracket.





7. Connect harness to latch assembly.
Working through door aperture, position latch assembly for access.
Connect harness connector.
Install connector on mounting bracket.





8. Position latch assembly in door and and install screws.





9. Connect door handle and lock barrel (driver door only) operating rods to latch assembly.





10. Where fitted, install lock security shield.
Install security shield over lock barrel operating rod and locate under spring clip at rear.
Install securing bolt.





11. Install glass rear runner.
Position rear runner on glass.
Install but do not tighten lower screws.
Install upper screw. Ensure it is aligned with marker then fully tighten.
Fully tighten lower screws.
12. Reposition PVC secondary water shedder.
13. Fit door main water shedder.
14. Install new securing studs on casing.
15. Position but do not secure switch pack on casing.
16. Position casing at door and connect switch pack and puddle lamp connectors.
17. Align casing to door and press and fully seat securing studs into door locations.
18. Install casing securing screw at front of switch pack location.
19. Align switch pack to casing and install screw at rear.
20. Install trim to front of door pocket and fully seat plastic fastener.
21. Install casing screw at rear of door pocket.
22. Install trim mat at rear of door pocket.
23. Holding door handle in open position, install escutcheon on casing.
24. Install escutcheon screw and fit screw cover.
25. Return door handle to closed position.
26. Connect ground cable to battery terminal and install battery cover. Refer to Battery Reconnection Procedure. Service and Repair