Fuel Pump: Service and Repair

Fuel Pump

Removal

1. WARNING: BEFORE PROCEEDING, IT IS ESSENTIAL THAT ALL THE WARNING, NOTES ARE READ AND UNDERSTOOD.

Remove the battery.
2. Drain the fuel tank using a suitable suction pump/tanker. If the On-board Refueling Vapour Recovery (ORVR) system is fitted, refer to Fuel Tank Drain Procedure for ORVR System.
3. Remove the fuel tank.
4. Remove the fuel tank evaporative loss flange sealing ring.
5. Remove fuel feed hose from tank.
- Using special tool JD175, slacken fuel feed hose to tank stub securing clip.
- Disconnect hose from tank stub.
6. Remove fuel pump assembly.
- Release bolt securing fuel pump mounting bracket and place assembly to front.
- Slacken securing clip and disconnect hose from fuel pump.
- Remove link lead from fuel pump.
- Remove pump.

Installation

1. NOTE: Install new sealing ring to evaporative loss flange.

Installation is the reverse of the removal procedure.