FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Fuel Tank Unit: Service and Repair



Removal
1. Remove the fuel tank. Service and Repair

WARNING: BEFORE PROCEEDING, IT IS ESSENTIAL THAT ALL SAFETY PRECAUTIONS ARE READ AND UNDERSTOOD. Service Precautions

Do not install the fuel level sender unit, at this stage.
2. Tape back the insulation pads on top of the tank, to gain access to the evaporative loss flange.





3. Release the hose clip and disconnect the breather hose from the evaporative loss flange. Slide the hose along the pipe.





4. Remove the evaporative loss flange from the tank
- Remove the locking ring from the evaporative loss flange using tool 412-070.
- Reposition the flange from the tank.





5. Remove the evaporative loss flange from the tank.
- Disconnect the fuel pump electrical link lead.
- Remove the flange and the flange to tank seal.
- Discard the seal.


Installation
1. Installation is the reverse of the removal procedure.
- Refer to the Battery Reconnection Procedure. Service and Repair
- Install a new sealing ring to the evaporative loss flange.
- Install the fuel level sender unit.