FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Recall - Differential Bearing Circlip Defect: Overview

205-01

DATE
4/97
Amended 5/97

XK8

MODEL
1997 MY-ON
XK8 Range

VIN
001531-006306
plus additional listed

RECALL CAMPAIGN R815 - Differential Bearing Circlip - Checking and Repair Procedure

Remove and destroy Bulletin 205-01, dated 4/97.
Replace with this Bulletin.
Revisions are marked with a bar and by asterisks.

Issue:

As the result of a low incidence process concern at a supplier, the final drive bearing circlip on a small number of XK8 vehicles within the above VIN range could become dislodged under extreme driving conditions. This could cause the output shaft to separate from the final drive unit.

*The concern does not exist on vehicles with VINs before 001531 or after 006306, with the exception of the 25 vehicles listed at the end of this bulletin.*

Action:

*Check the condition of the circlip and repair, if necessary, as described. Vehicles that have been checked are marked with a yellow paint dot over the final drive unit serial number.* Check all XK8 vehicles within the VIN range 001531-006306 plus the specific vehicles listed at the end of this bulletin. Recheck the vehicles listed which may have already been checked previously.

The following sequence of checks is to be carried out until the vehicle is determined to be satisfactory:

A. CHECKING SERIAL NUMBER OF FINAL DRIVE UNIT
B. MEASURING CIRCLIP
C. REPAIR PROCEDURE STAGE 1 - SEATING EXISTING CIRCLIP
D. REPAIR PROCEDURE STAGE 2 - REPLACING CIRCLIP
E. SUPPLEMENTARY PROCEDURES

Marking

When all necessary action as detailed above has been completed, apply a bold spot or patch of yellow paint over the final drive unit serial number, on the rear face of the casing, to indicate that the vehicle concerned has been checked and that, if necessary, the repair action has been completed.





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