Component Tests and General Diagnostics

INSTALLING TEST EQUIPMENT
1. Place a suitable drain tray below the Power Assisted Steering (PAS) pump.
2. Install a hose clamp on the reservoir to pump hose prior to disconnecting any hoses, to avoid unnecessary loss of fluid.
3. Disconnect the hose from the PAS pump high pressure outlet.
4. Install the pump outlet to hose adaptor (5). Do not omit the O-ring (9).
5. Connect the pump adaptor to control valve hose (6) of the test equipment.
6. Install the adaptor (4) in the high pressure hose previously removed from the pump outlet.
7. Connect the connector (3) of the test equipment hose (2) to the adaptor (4).
8. Remove the hose clamp from the reservoir hose.
9. Start the engine.
10. With the control valve (7) OPEN and the engine idling, the following system pressures may be checked:
a. During turning.
b. When the steering is held on full lock.
c. With the steering at rest.

CAUTION: To avoid excessive heating of the pas pump, do not close the valve for longer than necessary.

WARNING: Do not drive the vehicle with the test equipment installed.

11. With the control valve (7) CLOSED the pump maximum output pressure can be checked.

REMOVING TEST EQUIPMENT
1. Install a hose clamp on the reservoir to pump hose.
2. Removing the test equipment is a reversal of the installation instructions.
3. Install a new O-ring (9) to the PAS pump high pressure outlet to hose connection.
4. Install the original hose to the PAS pump.
5. Remove the clamp from the reservoir to pump hose.
6. Top-up the reservoir fluid.
7. Bleed the PAS system.