Installation

Installation




1. Fit the generator to the engine.
1 From above, position the generator and fit the upper mounting bolt and nut, but do not fully tighten.





2. Fit the generator lower mounting.
1 From below, reposition and align the harness mounting bracket to the generator lower mounting.
2 Fit the lower mounting bolt and nut.





3. Connect the harness.
1 Reposition the suppression module harness and connect the negative cable to the generator negative terminal. Fit and tighten the terminal nut.
2 Connect the suppression module positive cable to the generator positive terminal. Connect the main positive cable to the generator terminal. Fit and tighten the terminal nut.
3 Reposition and fit the boot to the terminal.
4 Reconnect the generator harness multi-plug.
4. Lower the vehicle on the ramp.
5. Fully tighten the generator upper mounting bolt.





6. Refit the drive belt to the generator.
1 Pass the drive belt around the idler pulley.
2 Use a spanner e.g. Churchill JD-230 or Snap On XDHM 1415, on the center bolt of the belt tensioner idler pulley, to turn the adjuster to the left against spring tension.
3 While holding the tensioner against spring tension, pass the drive belt over the generator pulley and check that it is correctly located on the other pulleys. Release the tensioner slowly and remove the spanner. Check the alignment of the belt.
7. Refit the twin fan and motor assembly.
8. Refit the air cleaner assembly.
9. Connect the battery ground cable. Refit the battery cover. Refer to Battery Removal and Installation. Service and Repair
10. Perform the Battery Reconnection Procedure. Service and Repair




11. Fit the generator to the engine.
1 From above, position the generator and fit the upper mounting bolt and nut, but do not fully tighten.





12. Fit the generator lower mounting.
1 From below, reposition and align the harness mounting bracket to the generator lower mounting.
2 Fit the lower mounting bolt and nut.





13. Connect the harness.
1 Reposition the suppression module harness and connect the negative cable to the generator negative terminal. Fit and tighten the terminal nut.
2 Connect the suppression module positive cable to the generator positive terminal. Connect the main positive cable to the generator terminal. Fit and tighten the terminal nut.
3 Reposition and fit the boot to the terminal.
4 Reconnect the generator harness multi-plug.
14. Lower the vehicle on the ramp.
15. Fully tighten the generator upper mounting bolt.





16. Refit the drive belt to the generator.
1 Pass the drive belt around the idler pulley.
2 Use a spanner e.g. Churchill JD-230 or Snap On XDHM 1415, on the center bolt of the belt tensioner idler pulley, to turn the adjuster to the left against spring tension.
3 While holding the tensioner against spring tension, pass the drive belt over the generator pulley and check that it is correctly located on the other pulleys. Release the tensioner slowly and remove the spanner. Check the alignment of the belt.
17. Refit the twin fan and motor assembly.
18. Refit the air cleaner assembly.
19. Connect the battery ground cable. Refit the battery cover.
20. Perform the Battery Reconnection Procedure. Service and Repair-- Battery Reconnection Procedure.