EGR Valve Harness - Inspect and Reroute

05.1-19

DATE
6/96

Sedan Range

MODEL
1996 MY
XJR Sedan

VIN
754304-776585

EGR Valve Harness - Reroute - Service Action S666

ISSUE:
A number of 1996 MY Sedan XJR vehicles within the above VIN range have the EGR valve wiring harness routed incorrectly.

ACTION:
Inspect all 1996 MY XJR Sedan vehicles within the above VIN range and re-route the wiring harness, so that possible contact with the EGR valve is eliminated.

INSPECTING AND RE-ROUTING EGR HARNESS





1. Check whether the harness is routed outboard or inboard of the air conditioning line (illustration 1).

If the harness is routed outboard of the air conditioning line as in the inset of illustration 1, the routing is correct.

If the harness is routed inboard of the air conditioning line as in the main illustration, the routing is incorrect and must be corrected.

2. Disconnect the harness connector (illustration 1) from the EGR valve, and pull the harness downward until it is below the A/C line.

3. Re-route the EGR harness outboard of the air conditioning line as in the inset of illustration 1. Reconnect the harness connector to the EGR valve. Make sure the harness is now clear of the EGR valve.





WARRANTY INFORMATION:

CLAIM SUBMISSION PROCEDURE:
Warranty summary codes have been assigned to this service action in order to simplify claim submission. The dealership will be reimbursed the parts and labor time allowance as indicated.

DCS DEALERS
Submit claims using the appropriate summary code for the vehicle model and work performed. Follow standard campaign submission procedures.

NON-DCS DEALERS
Submit claims on the Recall Campaign Summary form W-25. Enter the appropriate summary code for the vehicle model and work performed in the Repair Code column. Do not use the W-1 warranty claim form.





AFFECTED VIN BY DEALER





AFFECTED VIN IN NUMERICAL ORDER