Front Door: Service and Repair

REMOVAL:





- Apply tape as Image above to avoid paint damage during the removal process.
- Disconnect door harness at connector.





- Remove locking screws (1).
- Disconnect check-arm fixings at the body (2).
- Open the door fully, carefully lift and disengage from the hinge pins.

INSTALLATION:

- Before re-fitting the door assembly, all traces of thread locking compound must be removed from the hinge pins; careful use of a suitable thread tap is recommended.
- Refit the door assembly and secure to specification using new locking screws.

NOTE: There is no need to lubricate the hinge when refitting the door.





- Apply grease to the check-arm (3).
- Ensure correct alignment and remove the protective tape.

ALIGNMENT:

Hinges are set during the body manufacturing process and should not require adjustment during the life of the vehicle. However, where damage has been sustained at the body or door hinge location points, please refer to Body and Frame, Adjustments, Body Exterior Clearances and Alignments.