Main Return Pipe to Tank

FUEL TANK TO MAIN LINE RETURN HOSE

- Open the luggage compartment and displace the right-hand front side liner.
- Displace the fuel pump relay (silver relay on black / yellow base) from mounting at rear of hockey stick panel and remove the relay.
- Crank the engine to depressurize the fuel system.
- Reposition the relay and disconnect the battery earth lead.
- Empty the fuel tank into an explosive proof container using suitable fireproof equipment.
- Raise the vehicle on a ramp.
- Displace hose retaining clip.

Fig. 2:

- Disconnect hose from tank, remove and discard hose and O-ring seal.
- Fit blanking plug to tank outlet.





- Disconnect the quick release connector by pushing the locking ring towards the connector (1) and withdraw the fuel hose from the main return line.
- Fit blanking plugs to hose and return line.
- Fit new O-ring seal to the tank connector end of new feed hose.
- Remove blanking plug from tank.
- Fit and fully seat hose to tank, ensure retaining clip secures hose.
- Remove blanking plug from main return line.
- Clean return line joint face.
- Fit and fully seat hose to return line.
- Check hose connections for signs of leakage.
- Lower the vehicle, reposition the trim panel and connect the battery.
- Refill the fuel tank.