Pitman Arm: Service and Repair

Pitman Arm Replacement (RWD)

Removal Procedure

Tools Required

- J 24319-B Steering Linkage Puller
- J 29107-A Pitman Arm Puller
- J 6632-01 Pitman Arm Remover

1. Raise and suitably support the vehicle.

Important: Use the proper tool in order to remove the relay ball stud nut.




2. Remove the relay rod ball stud at the pitman arm.




3. Remove the relay rod ball stud from the pitman arm using J 24319-B.

Notice: Do not hammer on the Pitman arm, Pitman arm shaft or puller. Damage to the Pitman arm or steering gear may result.
4. Remove the pitman arm nut and washer from the steering gear.




5. Remove the pitman arm from steering gear using J 6632-01 or J 29107-A.
6. Inspect the ball stud threads for damage.
7. Inspect the ball stud seals for excessive wear.
8. Clean the threads on the ball stud.

Installation Procedure

Tools Required

- J 29193 Steering Linkage Installer (12 mm).
- J 29194 Steering Linkage Installer (14 mm).




1. Install the pitman arm to the pitman arm shaft.
2. Install the pitman arm washer and nut to the pitman arm shaft.
Tighten
Tighten the pitman arm shaft nut to 250 N.m (185 lb ft).
3. Install the relay rod ball stud to the pitman arm.
Ensure the seal is on the stud.




4. Seat the taper using J 29193 or J 29194.
Tighten
Tighten J 29193 or J 29194 to 62 N.m (48 lb ft).
5. Remove J 29193or J 29194 from the relay rod ball stud.
6. Install the new nut to the relay rod ball stud.
Tighten
Tighten the relay rod ball stud nut to 83 N.m (61 lb ft).
7. Lower the vehicle.