Accelerator Pedal: Service and Repair

REMOVAL




1. Lift upward on the accelerator pedal to relieve tension on the cable.
2. Remove the retainer from the pedal lever hole by compressing the tabs on the retainer.
3. Remove cable from the slot in the pedal lever.




4. Remove the accelerator pedal mounting nuts.
5. Remove the accelerator pedal assembly.

INSTALLATION

IMPORTANT: The accelerator cable must not be kinked or damaged in any way during installation.

Ensure that the mounting surface between the accelerator pedal assembly and the dash panel is free of insulation. The carpet and padding in the pedal and tunnel area must be positioned to lay flat and be free of wrinkles and bunches. Wire, hoses, cables, and other flexible components should not be within 13 mm (0.52 in) of the cable or lever, at any point in their travel.




1. Place the accelerator pedal assembly over the mounting studs and onto the mounting surface.

2. NOTE: Refer to Fastener Note in Service Precautions.

Install the accelerator pedal mounting nuts.

Tighten
Tighten the accelerator pedal mounting nuts to 9 N.m (84 lb in).




3. Lift upward on the accelerator pedal.
4. Insert the cable through the pedal lever slot.
5. Press the retainer into the lever hole until fully seated.

6. IMPORTANT: The pedal must operate freely without binding through the full range of pedal movement.

Check the accelerator pedal for free movement by depressing and releasing the pedal several times.