Removal and Installation

Brake Caliper Replacement - Rear

Removal Procedure

1. Remove two-thirds of the brake fluid from the master cylinder reservoir.
2. Raise the vehicle and support the vehicle with proper safety stands.
3. Remove the tire and wheel assembly.
4. Position a C-clamp over the outer brake pad and the caliper.
1. Tighten the C-clamp until the piston bottoms in the caliper bore.
2. Remove the C-clamp.




5. If you are removing the caliper for overhaul or replacement, disconnect the brake hose from the caliper.
1. Disconnect the brake hose fitting and two gaskets.
2. Discard the gaskets.
3. Plug the hole in the caliper housing, and in the brake hose fitting.




6. Remove the guide pin bolts.
7. Remove the caliper from the bracket.

Notice: Do not allow the brake components to hang from the flexible brake hoses. Damage to the brake hoses could result.

8. If you did not disconnect the brake hose, suspend the caliper.

Inspection Procedure




1. Inspect the guide pin bolts and sleeves for corrosion.
Replace corroded guide pin bolts and sleeves.
2. Inspect the linings for wear.
Replace the brake pads if the linings are tapered beyond 0.15 mm (0.006 in).
3. Inspect the brake hose fitting bolt. If the through-hole is blocked, remove the blockage or replace the bolt.

Installation Procedure




1. Install the brake pads.

Important: Lift the inner edge caliper boot next to the piston. Press out any trapped air. The boot must lay flat below the level of the piston face.




2. Install the caliper over the rotor and into the anchor bracket.




3. Install the guide pin bolts.
Tighten
Tighten the bolt to 31 N.m (23 lb ft).

Notice: Make sure the brake hose is not twisted or kinked after installation. Damage to the hose could result.