FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

EGR Manifold Passage




INSPECTION AND REPAIR
- If EGR passages in the inlet manifold indicate excessive build-up of deposits, the passages should be cleaned. Care should be taken to ensure that all loose particles are completely removed to prevent them from clogging the EGR valve or from being ingested into the engine.

CLEAN
1. With a wire wheel, buff the exhaust deposits from the mounting surface and around the valve.
2. Look for exhaust deposits in the valve outlet. Remove deposit build-up with a screwdriver.
3. Clean mounting surfaces of intake manifold and valve assembly.

INSTALLATION
1. EGR valve on intake manifold using new gasket.
2. Bolts and tighten.

Tighten
- Bolts to 22 N m (16 lb.ft.).

3. Vacuum hose to valve.
4. Air cleaner.