FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Inspection




MAIN DRIVE GEAR

Inspection


INSPECTION BEFORE DISASSEMBLY

Gear





Before disassembly, measure the end play "L". If the end play is outside the standard value, disassemble and inspect.





End play "L": Refer to "End Play" End Play.

INSPECTION AFTER DISASSEMBLY

Gear





Check the gear for any damage, scaling, or uneven wear. Replace if necessary.
Baulk Ring





Check the cam surface and contact surface of the baulk ring for damage and uneven wear. Replace if necessary.
Baulk Ring Clearance for Single Cone Synchronizer (5th)





Measure the clearance "A" when pressing the baulk ring (1) against the cone (B) of clutch gear by hands at 2 points or more on the opposite side using a feeler gauge (C), and then calculate the mean value. Replace if outside the limit value.

Clearance "A": Refer to "Baulk Ring Clearance" Baulk Ring Clearance.





Bearing
Check the bearing for damage and unsmooth rotation. Replace if necessary.