FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Removal and Installation




OUTPUT SPEED SENSOR

Removal and Installation


REMOVAL

1.Disconnect the battery cable from the negative terminal.
2.Drain ATF through drain plug.
3.Remove exhaust front tube and center muffler with power tool. Refer to "Exploded View" Exploded View.
4.Separate propeller shaft assembly. Refer to "Exploded View" Exploded View.
5.Remove control rod. Refer to "Exploded View" Exploded View.
6.Remove exhaust mounting bracket. Refer to "Exploded View" Exploded View.





7.Disconnect heated oxygen sensor 2 harness connectors (A).





8.Remove heated oxygen sensor 2 harness (B) from clips (1).
9.Remove bracket (2) from transmission assembly. Refer to TM300, "Exploded View".





10.Remove clips (1).





11.Remove oil pan (2) and oil pan gasket.
12.Support A/T assembly with a transmission jack.

CAUTION:
When setting transmission jack, place wooden blocks to prevent from damaging control valve & TCM and transmission case.
13.Remove rear engine mounting member with power tool. Refer to "Exploded View" Exploded View.
14.Remove engine mounting insulator (rear). Refer to "Exploded View" Exploded View.





15.Remove tightening bolts for rear extension assembly and transmission case.










16.Tap rear extension assembly with a soft hammer (A).





17.Remove rear extension assembly (with needle bearing) from transmission case.





18.Disconnect output speed sensor connector (A).

CAUTION:
Be careful not to damage connector
19.Disengage terminal clips (Black arrow).





20.Remove output speed sensor (1) from transmission case.






CAUTION:
- Never subject it to impact by dropping or hitting it.
- Never disassemble.
- Never allow metal filings, etc. to get on the sensor's front edge magnetic area.
- Never place in an area affected by magnetism.

INSTALLATION

Note the following, and install in the reverse order removal.

CAUTION:
- Insert the tip of parking rod between the parking pole and the parking actuator support when assembling the rear extension assembly.
- Never reuse drain plug gasket.
- Refer to the followings when installing output speed sensor.

CAUTION:
- Never subject it to impact by dropping or hitting it.
- Never disassemble.
- Never allow metal filings, etc. to get on the sensor's front edge magnetic area.
- Never place in an area affected by magnetism.
- Refer to the followings when installing rear extension assembly.





- Apply recommended sealant (Genuine Anaerobic Liquid Gasket or equivalent. Refer to "Recommended Chemical Products and Sealants" Recommended Chemical Products and Sealants.) to rear extension assembly as shown in the figure.





CAUTION:
Completely remove all moisture, oil and old sealant, etc. from transmission case and rear extension assembly mounting surfaces.





- Tighten rear extension assembly bolts to the specified torque.










- Refer to the followings when installing oil pan (2) (with oil pan gasket) and clips (1) to transmission case.






CAUTION:
- Never reuse oil pan gasket and oil pan mounting bolts.
- Install oil pan gasket in the direction to align hole position.
- Install it so that drain plug comes to the position as shown in the figure.
- Be careful not to pinch harnesses.
- Completely remove all moisture, oil and old gasket, etc. from oil pan mounting surface.





- Tighten oil pan mounting bolts to the specified torque in numerical order shown in the figure after temporarily tightening them. Tighten necessary oil pan mounting bolts with specified torque.