Part 2

Assembly Part 2 Continued





50.Install snap ring (1) to transmission case.

CAUTION:
Be careful not to damage snap ring.





51.Install front brake component part (retaining plates, drive plates and driven plate) to transmission case.






CAUTION:
Check order of plates.





52.Install needle bearing (1) to under drive carrier assembly.

CAUTION:
Check the direction of needle bearing. Refer to "Location of Needle Bearings and Bearing Races" Location of Needle Bearings and Bearing Races.





53.Install under drive sun gear (1) to under drive carrier assembly.





54.Adjustment of total end play "T".
- Measure clearance between bearing race (1) and oil pump cover (2).
- Select proper thickness of bearing race so that end play is within specifications.





a.Measure dimensions "K" and "L", and calculate dimension "J".













i.Measure dimension "K" between the converter housing fitting surface of transmission case and the needle bearing mating surface of under drive sun gear.

CAUTION:
- Never change the straightedge (A) installation position before the completion of "L" measurement.
- Measure dimension "K" in at least three places, and take the average.





ii.Measure dimension "L" between the converter housing fitting surface of transmission case and the oil pump fitting surface of transmission case.






CAUTION:
Measure dimension "L" in at least three places, and take the average.

iii.Calculate dimension "J".

J = K - L





b.Measure dimensions "M1" and "M2", and calculate dimension
"M".













i.Place bearing race (1) and needle bearing (2) on oil pump assembly (3).





ii.Measure dimension "M1" between the transmission case fitting surface of oil pump and the end of oil pump.






CAUTION:
Measure dimension "M1" in at least three places, and take the average.





iii.Measure dimension "M2" between the needle bearing on oil pump and the end of oil pump.






CAUTION:
Measure dimension "M2" in at least three places, and take the average.

iv.Calculate dimension "M".

M = M1- M2





c.Adjust total end play "T".





T = J - M
Total end play "T": Refer to "Total End Play" Total End Play.

- Select proper thickness of bearing race so that total end play is within specifications.

Bearing races: Refer to "Total End Play" Total End Play.





55.Adjustment of front brake clearance "C".
- Measure clearance between front brake piston (1) and front brake retaining plate (2).
- Select proper thickness of front brake retaining plat so that clearance is within specifications.





a.Measure dimensions "O" and "P", and calculate dimension "N".













i.Measure dimension "O" between the converter housing fitting surface of transmission case (1) and the front brake retaining plate (2).

CAUTION:
- Never change the straightedge (A) installation position before the completion of "P" measurement.
- Measure dimension "O" in at least three places, and take the average.





ii.Measure dimension "P" between the converter housing fitting surface of transmission case and the oil pump fitting surface of transmission case.






CAUTION:
Measure dimension "P" in at least three places, and take the average.
iii.Calculate dimension "N".

N = O - P





b.Measure dimensions "Q1" and "Q2", and calculate dimension
"Q".













i.Measure dimension "Q1" between the transmission case fitting surface of oil pump and the straightedge on front brake piston.






CAUTION:
Measure dimension "Q1" in at least three places, and take the average.





ii.Measure dimension "Q2" of the straightedge.





iii.Calculate dimension "Q".

Q = Q1- Q2





c.Adjust front brake clearance "C".





C = N - Q
Front brake clearance "C": Refer to "Front Brake Clearance" Front Brake Clearance.

- Select proper thickness of retaining plate so that front brake clearance is within specifications.

Retaining plate: Refer to "Front Brake Clearance" Front Brake Clearance.





56.Remove under drive sun gear (1) from under drive carrier assembly.





57.Install needle bearing (1) to under drive sun gear.

CAUTION:
Check the direction of needle bearing. Refer to "Location of Needle Bearings and Bearing Races" Location of Needle Bearings and Bearing Races.





58.Install O-ring (1) to oil pump assembly.





59.Install seal ring (1) to oil pump assembly.





60.Install bearing race (1) to oil pump assembly.





61.Install under drive sun gear (with needle bearing) (1) to oil pump assembly (2).





62.Install oil pump assembly (with under drive sun gear) to transmission case.

CAUTION:
Apply ATF to oil pump bearing.





63.Apply recommended sealant to oil pump assembly as shown in the figure.






CAUTION:
Completely remove all moisture, oil and old sealant, etc.
from the oil pump mounting bolts and oil pump mounting bolt mounting surfaces.





64.Tighten oil pump bolts (Black arrow) to the specified torque.





65.Install O-ring to input clutch assembly.





66.Install converter housing to transmission case, and tighten converter housing bolts (Black arrow) to the specified torque.





67.Connect TCM connector (A) to joint connector.





68.Install joint connector (1) to the control valve & TCM.

CAUTION:
Apply ATF to O-ring of joint connector.





69.Install the control valve & TCM (1) to transmission case.

CAUTION:





- Make sure that input speed sensor securely installs input speed sensor holes (A).
- Hang down output speed sensor harness toward outside so as not to disturb installation of the control valve & TCM.
- Adjust joint connector of the control valve & TCM to terminal hole of transmission case.





- Assemble it so that manual valve cutout is engaged with manual plate projection.





70.Install bolts and clip (1) to the control valve & TCM. Tighten bolt (E) to the specified torque before tightening the other than bolts.










71.Connect output speed sensor connector (A).
72.Engage output speed sensor harness with terminal clips (Black arrow).





73.Pull down joint connector (1).

CAUTION:
Be careful not to damage connector.





74.Install snap ring (1) to joint connector (2).





75.Install magnets (1) in oil pan.
76.Install oil pan gasket to transmission case.

CAUTION:
- Never reuse oil pan gasket.
- Install it in the direction to align hole positions.
- Completely remove all moisture, oil and old gasket, etc.
from oil pan gasket mounting surface.





77.Install oil pan (2) and clips (1) to transmission case.






CAUTION:
- Be careful not to pinch harnesses.
- Completely remove all moisture, oil and old gasket, etc.
from oil pan mounting surface.





78.Tighten oil pan mounting bolts to the specified torque in numerical order shown in the figure after temporarily tightening them.
Tighten oil pan mounting bolts to the specified torque.






CAUTION:
Never reuse oil pan mounting bolts.
79.Install drain plug to oil pan. Tighten drain plug to the specified torque.

CAUTION:
Never reuse drain plug gasket.





80.Pour ATF into torque converter.
-Approximately 2 liter (2-1/8 US qt, 1-3/4 Imp qt) of ATF is required for a new torque converter.
-When reusing old torque converter, add the same amount of ATF as was drained.





81.Install torque converter while aligning notches of torque converter with notches of oil pump.

CAUTION:
Install torque converter while rotating it.





82.Measure dimension "A" to make sure that torque converter is in proper position.





Dimension "A": Refer to "Torque Converter" Torque Converter.