Removal and Installation Sport Models

POWER STEERING OIL PUMP

SPORT MODELS : Removal and Installation


REMOVAL

1.Drain power steering fluid from reservoir tank.
2.Remove the right half of the air cleaner and the right half of the air duct. Refer to "Exploded View" Exploded View.
3.Loosen drive belt. Refer to "Exploded View" Exploded View.
4.Remove drive belt from oil pump pulley.
5.Remove copper washers and eye bolt (drain fluid from their pipings).
6.Remove suction hose (drain fluid from their pipings).
7.Remove oil pump mounting bolts, and then remove oil pump.

INSTALLATION

Note the following, and install in the reverse order of removal.





- When installing suction hose (1), refer to the figure.

CAUTION:
- Never apply fluid to the hose (1) and tube (2).
- Insert hose securely until it contacts spool (A) of tube.
- Install clamp (3) to the hose at 3 - 8 mm (0.12 - 0.31 in) (L)
from the edge of the hose.





- When installing eye bolt (1) and copper washer (2) to oil pump (3), refer to the figure.

CAUTION:
- Never reuse copper washer.
- Apply power steering fluid to around copper washer, then install eye-bolt.
- Install eye-bolt with eye-joint (assembled to high pressure hose) (B) protrusion (A) facing with pump side cutout, and then tighten it to the specified torque after tightening by hand. Refer to "Exploded View" Service and Repair.
- Securely insert harness connector to pressure sensor.
- Adjust belt tension. Refer to "Tension Adjustment" Adjustments.
- Check fluid level, fluid leakage and air bleeding hydraulic system after the installation. Refer to "Inspection" Service and Repair.