Removal And Installation

OUTPUT SPEED SENSOR

2WD : Removal and Installation


REMOVAL

1.Disconnect the battery cable from the negative terminal.
2.Drain ATF through drain plug.
3.Remove exhaust front tube and center muffler with power tool. Exploded View (VQ-37VHR) or Exploded View (VK-56VD).
4.Separate propeller shaft assembly. .
5.Remove control rod. Exploded View.
6.Remove exhaust mounting bracket. Exploded View (VQ-37VHR) or Exploded View (VK-56VD).





7.Disconnect heated oxygen sensor 2 harness connectors (A).





8.Remove heated oxygen sensor 2 harness (B) from clips (1).
9.Remove bracket (2) from transmission assembly. Exploded View (VQ-37VHR) or Exploded View (VK-56VD).





10.Remove clips (1).





11.Remove oil pan (2) and oil pan gasket.
12.Support A/T assembly with a transmission jack.

CAUTION:
When setting transmission jack, place wooden blocks to prevent from damaging control valve & TCM and transmission case.
13.Remove rear engine mounting member with power tool. Exploded View
(VQ-37VHR) or Exploded View (VK-56VD).
14.Remove engine mounting insulator (rear). Exploded View (VQ-37VHR) or Exploded View (VK-56VD).





15.Remove tightening bolts for rear extension assembly and transmission case.










16.Tap rear extension assembly with a soft hammer (A).





17.Remove rear extension assembly (with needle bearing) from transmission case.





18.Disconnect output speed sensor connector (A).

CAUTION:
Be careful not to damage connector
19.Disengage terminal clips (black arrow).





20.Remove output speed sensor (1) from transmission case.






CAUTION:
- Never subject it to impact by dropping or hitting it.
- Never disassemble.
- Never allow metal filings, etc. to get on the sensor's front edge magnetic area.
- Never place in an area affected by magnetism.

INSTALLATION

Note the following, and install in the reverse order removal.

CAUTION:
- Insert the tip of parking rod between the parking pole and the parking actuator support when assembling the rear extension assembly.
- Never reuse drain plug gasket.
- Refer to the followings when installing output speed sensor.

CAUTION:
- Never subject it to impact by dropping or hitting it.
- Never disassemble.
- Never allow metal filings, etc. to get on the sensor's front edge magnetic area.
- Never place in an area affected by magnetism.
- Refer to the followings when installing rear extension assembly.





- Apply recommended sealant to rear extension assembly as shown in the figure.










CAUTION:
Completely remove all moisture, oil and old sealant, etc. from transmission case and rear extension assembly mounting surfaces.





- Tighten rear extension assembly bolts to the specified torque.










- Refer to the followings when installing oil pan (2) (with oil pan gasket) and clips (1) to transmission case.






CAUTION:
- Never reuse oil pan gasket and oil pan mounting bolts.
- Install oil pan gasket in the direction to align hole position.
- Install it so that drain plug comes to the position as shown in the figure.
- Be careful not to pinch harnesses.
- Completely remove all moisture, oil and old gasket, etc. from oil pan mounting surface.





- Tighten oil pan mounting bolts to the specified torque in numerical order shown in the figure after temporarily tightening them. Tighten necessary oil pan mounting bolts with specified torque.