M/T

REAR FINAL DRIVE ASSEMBLY

M/T : Removal and Installation


REMOVAL

1.Remove center muffler with a power tool. Exploded View.
2.Remove stabilizer bar with a power tool. Exploded View.
3.Remove rear propeller shaft from the final drive. Exploded View.
4.Remove diag brace with a power tool. Exploded View.





5.Remove drive shafts from final drive with a power tool. Then suspend it by wire, etc. Exploded View.
6.Remove breather hose from the final drive.
7.Remove rear wheel sensors. Exploded View.





8.Set a suitable jack to rear final drive assembly.

CAUTION:
Never place a jack on the rear cover (aluminum case).
9.Remove the mounting bolts and nuts connecting to the suspension member, and remove rear final drive assembly with a power tool.

CAUTION:
Secure rear final drive assembly to a suitable jack while removing it.

INSTALLATION

Note the following, and installation is in the reverse order of removal.

CAUTION:
Make sure there are no pinched or restricted areas on the breather hose caused by bending or winding when installing it.





- Install the breather hose (1) to breather connector until dimension (A) shown as follows.





CAUTION:
- Never reuse hose clamp.
- Install the hose clamp at the final drive side, with the tab facing downward.
- Install the hose clamp at the suspension member side, with the tab facing downward.





- If remove breather connector, install breather hose (1) as shown in the figure.





- For installation, insert the breather connector to suspension member. Install metal connector to rear cover with aiming painted marking to the front of vehicle.

CAUTION:
Never reuse breather connector and metal connector.
- When oil leaks while removing final drive assembly, check oil level after the installation. Inspection.