FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Disassembly And Assembly





LOWER SHAFT


WITH 4WAS : Disassembly and Assembly


DISASSEMBLY

CAUTION:
Never rotate the 4WAS front actuator and the spiral cable counterclockwise (actuator upper side).
1. Remove the collar.
2. Remove the clamp (lower) and the hole cover seal (lower) from the hole cover.
3. Remove the clamp and the lower shaft (with 4WAS front actuator) from the hole cover.

ASSEMBLY
1. Perform the spiral cable neutral adjustment as per the following procedure.





a. Rotate the spiral cable (1) clockwise (A) slowly until it stops.
b. Rotate the spiral cable 2 turning counterclockwise (B) slowly.
Align the spiral cable with the notch (C).

NOTE:
The spiral cable turns approximately 5 turning in maximum.
2. Install the lower shaft (4WAS front actuator) to the hole cover, and install the clamp to the hole cover.

CAUTION:
- Assemble the clamp so as not to misalign the spiral cable position.
- Never reuse the clamp.





3. Install the collar (1) to the lower shaft (with 4WAS front actuator).
Do not misalign the positions (A) and (B).

CAUTION:
Never damage the collar (1) and the hole cover (2).
4. Install the hole cover seal (lower) to the hole cover (lower), and install the clamp (lower).

CAUTION:
Never reuse the clamp (lower).