Removal And Installation

BRAKE PIPING


REAR : Removal and Installation


REMOVAL

1 Piston Type

CAUTION:
- Never spill or splash brake fluid on painted surfaces. Brake fluid may seriously damage paint. Wipe it off immediately and wash with water if it gets on a painted surface.
- Never depress the brake pedal. Brake fluid may splash while removing the brake hose or brake tube.
- If the brake fluid adheres to the brake caliper assembly and disc rotor, quickly wipe it off.
1. Remove tires with power tool.
2. Drain brake fluid. Draining.
3. Loosen the flare nut with a flare nut wrench and separate the brake tube from the hose, and remove the brake tube.

CAUTION:
- Never scratch the flare nut and the brake tube.
- Never bend sharply, twist or strongly pull out the brake hose or brake tube.
- Cover open end of brake hose or brake tube when disconnecting to prevent entrance of dirt.
4. Remove the union bolt and copper washers, and remove the brake hose from the brake caliper assembly.
5. Remove the lock plate and remove the brake hose.

2 Piston Type

CAUTION:
- Never spill or splash brake fluid on painted surfaces. Brake fluid may seriously damage paint. Wipe it off immediately and wash with water if it gets on a painted surface.
- Never depress the brake pedal. Brake fluid may splash while removing the brake hose or brake tube.
- Cover crowfoot and flare nut wrench with a cloth as not to damage the brake caliper assembly.
- If the brake fluid adheres to the brake caliper assembly and disc rotor, quickly wipe it off.
1. Remove tires with power tool.
2. Drain brake fluid. Draining.
3. Loosen the flare nut with a flare nut wrench and separate the brake tube from the brake hose and caliper.

CAUTION:
- Never scratch the flare nut and the brake tube.
- Never bend sharply, twist or strongly pull out the brake hoses and tubes.
- Cover open end of brake hose or brake tube when disconnecting to prevent entrance of dirt.
4. Remove the brake hose mounting bolt.
5. Remove the lock plate and remove the brake hose.
6. Remove the brake hose bracket.

INSTALLATION

1 Piston Type

CAUTION:
- Never spill or splash brake fluid on painted surfaces. Brake fluid may seriously damage paint. Wipe it off immediately and wash with water if it gets on a painted surface.
- Never depress the brake pedal. Brake fluid may splash while removing the brake hose or brake tube.
- If the brake fluid adheres to the brake caliper assembly and disc rotor, quickly wipe it off.
1. Assemble the union bolt and the copper washer to the brake hose.

CAUTION:
Never reuse the copper washer.





2. Install the brake hose L-pin by aligning it with the brake caliper assembly positioning hole, and tighten the union bolt (1) to the specified torque.
3. Install the brake tube to the brake hose, temporarily tighten the flare nut by hand until it does not rotate further, and fix the brake hose to the bracket with the lock plate.

CAUTION:
Check that all brake hose or brake tube are not twisted and bent.
4. Tighten the flare nut to the specified torque with a flare nut crowfoot and a torque wrench.

CAUTION:
Never scratch the flare nut and the brake tube.
5. Refill with new brake fluid and perform the air bleeding. Service and Repair.
6. Install tires with power tool.
7. Perform inspection after installation. Inspection.

2 Piston Type

CAUTION:
- Never spill or splash brake fluid on painted surfaces. Brake fluid may seriously damage paint. Wipe it off immediately and wash with water if it gets on a painted surface.
- Never depress the brake pedal. Brake fluid may splash while removing the brake hose or brake tube.
- Cover crowfoot and flare nut wrench with a cloth as not to damage the brake caliper assembly.
- If the brake fluid adheres to the brake caliper assembly and disc rotor, quickly wipe it off.
1. Install the brake hose bracket.
2. Install the brake tube to the brake hose and caliper, temporarily tighten the flare nut by hand until it does not rotate further, and fix the brake hose to the bracket with the lock plate.

CAUTION:
Check that all brake hose or brake tube are not twisted and bent.
3. Tighten the brake hose mounting bolt to the specified torque.
4. Tighten the flare nut to the specified torque with a flare nut crowfoot and a torque wrench.

CAUTION:
Never scratch the flare nut and the brake tube.
5. Refill with new brake fluid and perform the air bleeding. Service and Repair.
6. Install tires with power tool.
7. Perform inspection after installation. Inspection.