Removal And Installation

OUTPUT SPEED SENSOR


Removal and Installation


REMOVAL
1. Disconnect the battery cable from the negative terminal.
2. Drain ATF through drain plug.
3. Remove exhaust front tube and center muffler with power tool. Exploded View.
4. Separate propeller shaft assembly. Exploded View.
5. Remove control rod. Exploded View.
6. Remove exhaust mounting bracket. Exploded View.





7. Disconnect heated oxygen sensor 2 harness connectors (A).

White Arrow: Vehicle Front

Black Arrow: Bolt

8. Remove heated oxygen sensor 2 harness (B) from clips (1).
9. Remove bracket (2) from transmission assembly. .





10. Remove clips (1).

White Arrow: Vehicle Front

Black Arrow :Oil pan mounting bolt

11. Remove oil pan (2) and oil pan gasket.
12. Support A/T assembly with a transmission jack.

CAUTION:
When setting transmission jack, place wooden blocks to prevent from damaging control valve & TCM and transmission case.
13. Remove rear engine mounting member with power tool. Exploded View.
14. Remove engine mounting insulator (rear). Exploded View.





15. Remove tightening bolts for rear extension assembly and transmission case.

A : Bolt
B : Self-sealing bolt





16. Tap rear extension assembly with a soft hammer (A).





17. Remove rear extension assembly (with needle bearing) from transmission case.





18. Disconnect output speed sensor connector (A).

CAUTION:
Be careful not to damage connector
19. Disengage terminal clips (Arrow).





20. Remove output speed sensor (1) from transmission case.

Arrow :Bolt


CAUTION:
- Never subject it to impact by dropping or hitting it.
- Never disassemble.
- Never allow metal filings, etc. to get on the sensor's front edge magnetic area.
- Never place in an area affected by magnetism.

INSTALLATION
Note the following, and install in the reverse order removal.

CAUTION:
- Insert the tip of parking rod between the parking pole and the parking actuator support when assembling the rear extension assembly.
- Never reuse drain plug gasket.
- Refer to the followings when installing output speed sensor.

CAUTION:
- Never subject it to impact by dropping or hitting it.
- Never disassemble.
- Never allow metal filings, etc. to get on the sensor's front edge magnetic area.
- Never place in an area affected by magnetism.
- Refer to the followings when installing rear extension assembly.





- Apply recommended sealant (Genuine Anaerobic Liquid Gasket or equivalent. Recommended Chemical Products And Sealants.) to rear extension assembly as shown in the figure.
Sealant starting
: Start and finish point shall be in point and end the center of two bolts.
point (A)
Overlap width of sealant starting
: 3 � 5 mm (0.12 � 0.20 in) point and endpoint (B)
Sealant width (C) : 1.0 � 2.0 mm (0.04 � 0.08 in)
Sealant height (C) : 0.4 � 1.0 mm (0.016 � 0.04 in)

CAUTION:
Completely remove all moisture, oil and old sealant, etc. from transmission case and rear extension assembly mounting surfaces.





- Tighten rear extension assembly bolts to the specified torque.

A : Bolt
B : Self-sealing bolt






- Refer to the followings when installing oil pan (2) (with oil pan gasket) and clips (1) to transmission case.

White Arrow: Vehicle Front
Black Arrow: Oil pan mounting bolt

CAUTION:
- Never reuse oil pan gasket and oil pan mounting bolts.
- Install oil pan gasket in the direction to align hole position.
- Install it so that drain plug comes to the position as shown in the figure.
- Be careful not to pinch harnesses.
- Completely remove all moisture, oil and old gasket, etc. from oil pan mounting surface.





- Tighten oil pan mounting bolts to the specified torque in numerical order shown in the figure after temporarily tightening them. Tighten necessary oil pan mounting bolts with specified torque.

Arrow: Vehicle Front