Removal And Installation

REAR ROOF PANEL


Removal and Installation


REMOVAL

CAUTION:
Protect the rear fender with a fender protector.

NOTE:
Operate roof manually if it does not operate electrically. .
1. Remove headlining. Removal And Installation.
2. Remove trunk room trim. Removal And Installation.





3. Put small piece to the tonneau board switch, connect harness connector to vehicle.





4. Stop roof as shown in the figure (during open operation).
5. Remove harness clamp.
6. Put matching mark on rear roof panel.
7. Loosen rear roof panel mounting TORX bolts, record shim quantity, and remove shims.
8. Remove rear roof panel mounting TORX bolts and remove rear roof panel.

INSTALLATION
1. Temporarily fix rear roof panel to roof link.
2. Insert shims between rear roof panel and roof link according to recorded them quantity.
3. Align matching mark and tighten TORX bolts.
4. Install harness clamp.





5. Open hydraulic unit valve (1) slowly while supporting roof. Using a hexagon wrench (A).

Tightening Torque:
Opening torque: Max 2.0 Nm ( 0.2 kg-m, 18 in-lb )

CAUTION:
Check that valve opening torque is always with in the specified value for preventing oil leakage.
6. Open and close roof manually and check that interference is not detected.

CAUTION:
- This operation requires two people.
- Keep hands away from the moving parts.
7. Close hydraulic unit valve.

Tightening Torque:
Closing torque: 1.8 - 2.2 Nm ( 0.18 - 0.22 kg-m, 16 - 19 in-lb )


CAUTION:
Check that valve closing torque is always with in the specified value for preventing oil leakage.
8. Install trunk room trim. Removal And Installation.
9. Perform front roof panel adjustment. Rear Roof Panel.
10. Install headlining. Removal And Installation.