Disassembly

COUNTER SHAFT AND GEAR


Disassembly

1. Remove 3rd counter gear with the following procedure.





a. Set a puller [Commercial service tool] to 3rd counter gear.
b. Remove the parts below together with 3rd counter gear from counter shaft with a pressing machine.

-Counter rear bearing inner race
-4th counter gear thrust washer
-4th counter gear
-4th needle bearing
-4th gear bushing
-4th inner baulk ring
-4th synchronizer cone
-4th outer baulk ring
-3rd-4th synchronizer hub assembly
-3rd outer baulk ring
-3rd synchronizer cone
-3rd inner baulk ring

CAUTION:
Never drop counter shaft.
2. Remove 3rd-4th spread springs, 3rd-4th shifting inserts, and 3rd-4th coupling sleeve from 3rd-4th synchronizer hub.
3. Remove 3rd needle bearing from counter shaft.
4. Remove 3rd gear bushing with the following procedure.





a. Set a puller [Commercial service tool] to 3rd gear bushing.
b. Remove 3rd gear bushing from counter shaft with a pressing machine.

CAUTION:
- Never use oil hole of 3rd gear bushing when press out.
- Never drop counter shaft.