Removal and Installation

SIDE OIL SEAL


M/T : Removal and Installation


REMOVAL
1. Remove center muffler with a power tool. Exploded View.
2. Remove rear wheel sensor. Exploded View.
3. Remove drive shaft from final drive with a power tool. Then suspend it by wire, etc. Exploded View.





4. Install attachment (A) [SST: KV40104100 ( -- )] to side flange, and then pull out the side flange with the sliding hammer
(B) [SST: ST36230000 (J-25840-A)].

NOTE:
Circular clip installation position: Final drive side





5. Remove side oil seal, using a flat-bladed screwdriver.

CAUTION:
Never damage gear carrier.

INSTALLATION
1. Apply multi-purpose grease to side oil seal lips.





2. Install side oil seal until it becomes flush with the case end, using the drift [SST: KV38100200 (J-26233)].

CAUTION:
- Never reuse oil seal.
- When installing, never incline oil seal.





3. Install side flange with the following procedure.
a. Attach the protector [SST: KV38107900 (J-39352)] to side oil seal.
b. After the side flange is inserted and the serrated part of side gear has engaged the serrated part of flange, remove the protector.
c. Put a suitable drift on the center of side flange, then drive it until sound changes.

NOTE:
When installation is completed, driving sound of the side flange turns into a sound that seems to affect the whole final drive.





d. Confirm that the dimension of the side flange (1) installation
(Measurement A) in the figure comes into the following.

Measurement "A" : 326 - 328 mm (12.83 - 12.91 in)

4. Install drive shaft. Exploded View.
5. Install rear wheel sensor. Exploded View.
6. Install center muffler. Exploded View.
7. When oil leaks while removing, check oil level after the installation. Inspection.