Disassembly and Assembly

CLUTCH MASTER CYLINDER


Disassembly and Assembly


DISASSEMBLY
1. Remove clevis and push rod lock nut from push rod.
2. Remove boot from master cylinder.





3. Remove stopper ring from master cylinder while holding push rod.
4. Remove push rod, piston, and return spring from master cylinder.

ASSEMBLY
1. Apply rubber lubricant to the internal surface of master cylinder, the sliding surface and piston cup of piston.
2. Install return spring and piston to master cylinder.
3. Apply silicon grease to push rod.
4. Install push rod to master cylinder.
5. Install stopper ring to master cylinder while holding push rod.

CAUTION:
Never reuse stopper ring.
6. Install boot to master cylinder.
7. Install push rod lock nut and clevis to push rod.





8. Adjust the length "L" between clevis (1) and master cylinder (2) to the standard value.

Length "L" between clevis and master cylinder : Refer to CL-24, "Clutch Master Cylinder". Clutch Master Cylinder

NOTE:
Clutch pedal height is controlled with position of clevis and master cylinder.
9. Tighten push rod lock nut (3) to the specified torque.