Inspection

MAIN DRIVE GEAR


Inspection


INSPECTION BEFORE DISASSEMBLY
Before disassembly, measure end play. If the end play is outside the specifications, disassemble and inspect.






End play standard value : Refer to TM-78, "End Play". End Play


INSPECTION AFTER DISASSEMBLY

Gear
If the contact surface on main drive gear, etc. has damage, peeling, abrasion, dent, bent, or any other damage, replace the components.





Bulk Ring
If the cam surface on baulk ring or contact surface on insert has damage or excessive wear, replace with a new one.





Bulk Ring Clearance for Single Cone Synchronizer (5th)

Press baulk ring on the cone, and measure the clearance between baulk ring and cone. If the measurement is below limit, replace it with a new one.





Clearance
Standard value : Refer to TM-78, "Bulk Ring Clearance". Baulk Ring Clearance
Limit value : Refer to TM-78, "Bulk Ring Clearance". Baulk Ring Clearance





Bearing
If the bearing does not rotate smoothly or the contact surface on ball or race is damaged or peeled, replace with new ones.