Removal and Installation

SIDE OIL SEAL


A/T : Removal and Installation


REMOVAL
1. Remove center muffler with a power tool. Refer to Exploded View.
2. Remove rear wheel sensor. Refer to Exploded View.
3. Remove drive shaft from final drive with a power tool. Refer to Exploded View.





4. Install attachment to side flange, and then pull out the side flange with the sliding hammer.
5. Remove side oil seal, using a suitable tool.

CAUTION:
Never damage gear carrier.

INSTALLATION
1. Install side oil seal until it becomes flush with the case end, using the drift [SST: KV38100200 (J-26233)].






CAUTION:
- Never reuse oil seal.
- When installing, never incline oil seal.
- Apply multi-purpose grease onto oil seal lip and gear oil onto the circumference of oil seal.





2. Install side flange with the following procedure.
a. Attach the protector [SST: KV38107900 (J-39352)] to side oil seal.
b. After the side flange is inserted and the serrated part of side gear has engaged the serrated part of flange, remove the protector.
c. Put a suitable drift on the center of side flange, then drive it until sound changes.

NOTE:
When installation is completed, driving sound of the side flange turns into a sound that seems to affect the whole final drive.





d. Confirm that the dimension of the side flanges (1) installation measurement (A) in the figure comes into the following.

Standard
A : 326 - 328 mm (12.83 - 12.91 in)

3. Install drive shaft. Refer to Exploded View.
4. Install rear wheel sensor. Refer to Exploded View Removal and Installation, "REAR WHEEL SENSOR : Exploded View".
5. Install center muffler. Refer to Exploded View.
6. When oil leaks while removing, check oil level after the installation. Refer to Inspection.