Disassembly and Reassembly

DISASSEMBLY AND ASSEMBLY

INSPECTION








Using a feeler gauge, check the standard clearances: Please refer to images above.
^ If the tip clearance (2) exceeds the limit, replace gear set.
^ If body to gear clearances (1, 3, 4, 5) exceed the limit, replace front cover assembly.

REGULATOR VALVE INSPECTION





1. Visually inspect components for wear and damage.
2. Check oil pressure regulator valve sliding surface and valve spring.
3. Coat regulator valve with engine oil. Check that it falls smoothly into the valve hole by its own weight.
^ If damaged, replace regulator valve set or oil pump assembly.





4. Check regulator valve to oil pump cover clearance.
Clearance:
6: 0.040 - 0.097 mm (0.0016 - 0.0038 inch)
^ If it exceeds the limit, replace oil pump cover.

Oil Filter





The oil filter is a small, full-flow cartridge type and is provided with a relief valve.
^ Use Tool KV10115801 (J38956) for removing oil filter.