Part 2
NOTE:To install the timing chain with no slack between each shaft (cam, crank), follow the below procedure.
Crankshaft sprocket -> Timing chain guide -> Exhaust camshaft sprocket -> Intake camshaft sprocket. (LH Bank)
Crankshaft sprocket -> Timing chain guide -> Intake camshaft sprocket -> Exhaust camshaft sprocket. (RH Bank)
The timing mark of each sprockets should be matched with timing mark (color link) of timing chain during installation.
10. Install the timing chain tensioner.
Tightening torque :
78.5 - 88.3N.m (8.0 - 9.0kgf.m, 57.9 - 65.1lb-ft)
11. After rotating the crankshaft 2 revolutions in regular direction (clockwise viewed from front), confirm the timing mark.
NOTE:
Always turn the crankshaft clockwise.
Turning the crankshaft counter clockwise before building up oil pressure in the hydraulic timing chain tensioner may result in the chain disengaging from the sprocket teeth.
12. Install the O-ring to the water temperature control assembly (A).
13. Install the water temperature control assembly (A).
Tightening torque :
16.7 - 19.6N.m (1.7 - 2.0kgf.m, 12.3 - 14.5lb-ft)
14. Install the water pump (A).
Tightening torque :
19.6 - 24.5Nm (2.0 - 2.5kgf.m, 14.5 - 18.1lb-ft)
15. Using SST(09231-2J300, 09231-H1100), Install the front oil seal (A).
16. Install the crankshaft pulley (A).
Tightening torque :
392.3 - 402.1Nm(40.0 - 41.0kgf.m,289.3 - 296.6lb-ft)
NOTE:
Use the SST(flywheel stopper, 09231-2B100) to Install the crankshaft pulley bolt, after remove the starter.
17. Install the upper oil pan.
(1) Using a gasket scraper, remove all the old gasket material from the gasket surfaces.
(2) Before assembling the oil pan, the liquid sealant LT 5900H or TB1217 should be applied on upper oil pan.
The part must be assembled within 5 minutes after the sealant was applied.
Bead width :2.5mm(0.1in)
NOTE:
- Clean the sealing face before assembling two parts.
- Remove harmful foreign materials on the sealing face before applying sealant.
- When applying sealant gasket, sealant must not protrude into the inside of oil pan.
- To prevent leakage of oil, apply sealant gasket to the inner threads of the bolt holes.
(3) Install the upper oil pan.
Uniformly tighten the bolts in several passes.
Tightening torque :
9.8 - 11.8Nm (1.0 - 1.2kgf.m, 7.2 - 8.7lb-ft)
18. Install the lower oil pan.
(1) Using a gasket scraper, remove all the old gasket material from the gasket surfaces.
(2) Before assembling the oil pan, the liquid sealant TB1217H or LT5900H should be applied on lower oil pan.
The part must be assembled within 5 minutes after the sealant was applied.
Bead width :2.5mm(0.1in)
NOTE:
- Clean the sealing face before assembling two parts.
- Remove harmful foreign materials on the sealing face before applying sealant.
- When applying sealant gasket, sealant must not protrude into the inside of oil pan.
- To prevent leakage of oil, apply sealant gasket to the inner threads of the bolt holes.
(3) Install the lower oil pan.
Uniformly tighten the bolts in several passes.
Tightening torque :
9.8 - 11.8Nm (1.0 - 1.2kgf.m, 7.2 - 8.7lb-ft)
19. Install the oil filter & cooler assembly (B).
Tightening torque :
19.6 - 23.5Nm ( 2.0 - 2.4kgf.m, 14.5 - 17.4lb-ft)
20. Install the drive belt tensioner (A).
Tightening torque :
19.6 - 23.5Nm (2.0 - 2.4kgf.m, 14.5 - 17.4lb-ft)
21. Install the water pump pulley (A).
Tightening torque :
18.6 - 23.5Nm (1.9 - 2.4kgf.m, 13.7 - 17.4lb-ft)
NOTE:
Tighten every bolt diagonally.
22. Install the drive belt idler (A).
Tightening torque :
37.3 - 41.2Nm ( 3.8 - 4.2kgf.m, 27.5 - 30.4lb-ft)
23. Install the air conditioner compressor (A).
24. Install the alternator bracket (A).
Tightening torque :
Bolts (B) 4EA :
29.4 - 41.2N.m (3.0 - 4.2kgf.m, 21.7 - 30.4lb-ft)
Bolt (C) 1EA :
19.6 - 26.5N.m ( 2.0 - 2.7kgf.m, 14.5 - 19.5lb-ft)
25. Install the alternator (A).
Tightening torque :
29.4 - 41.2N.m (3.0 - 4.2kgf.m, 21.7 - 30.4lb-ft)
26. Install the removed parts.