Removal and Replacement

Removal

- Use fender covers to avoid damaging painted surfaces.
- To avoid damage, unplug the wiring connectors carefully while holding the connector portion.
- Mark all wiring and hoses to avoid misconnection.
1. Disconnect the (-) terminal from the battery in order to prevent current flow through wire.




2. Drain the transmission fluid by removing the drain plug (A).

Tightening torque :
60 - 80 Nm (6.0 - 8.0 kgf.m, 43.4 - 57.8 lb-ft)




3. Remove the ground wire by removing a bolt.




4. Disconnect the back up lamp switch connector.




5. Remove the CKP sensor (A) by removing a bolt.




6. Remove the clutch hose from the C.S.C assembly.




7. Remove the propeller shaft from the transmission by removing the bolts (A-3ea).




8. Remove the base bracket (C) and select rod (D) from the transmission by removing the clips (A-2ea) and snap pin (B).








9. Remove the under shield cover (A).




10. After supporting the transmission assembly with a jack, remove the crossmember (A) by removing the bolts(4ea).




11. Remove the mounting bolts (A-4ea) from the engine side.




12. Remove the mounting bolts(2ea) on both sides from the engine side.
13. Remove the starter motor mounting bolts (A-2ea).




14. Remove the mounting bolts (A-2ea) on the transmission.




15. Lowering the jack slowly, remove the transmission assembly.

CAUTION:
Be careful not to damage to wire, tubes or suspension parts.

NOTE:
In case remove the transmission mounting bracket assembly from the transmission assembly.

Tightening torque :
50 - 65 Nm (5.0 - 6.5 kgf.m, 36.2 - 47.0 lb-ft)

Installation

1. Temporarily install the transmission assembly to the engine assembly.
2. Install the mounting bolts (A-2ea) on the transmission.

Tightening torque :
35 - 47 Nm (3.5 - 4.7 kgf.m, 25.3 - 34.0 lb-ft)




3. Install the starter motor mounting bolts (A-2ea).

Tightening torque :
43 - 55 Nm (4.3 - 5.5 kgf.m, 31.1 - 39.8 lb-ft)




4. Install the mounting bolts(2ea) on both sides from the engine side.

Tightening torque :
35 - 47 Nm (3.5 - 4.7 kgf.m, 25.3 - 34.0 lb-ft)

5. Install the mounting bolts (A-4ea) from the engine side.

Tightening torque :
43 - 49 Nm (4.3 - 4.9 kgf.m, 31.1 - 35.4 lb-ft)




6. Install the crossmember (A) by installing the bolts(4ea) and put aside the supporting jack.

Tightening torque :
50 - 65 Nm (5.0 - 6.5 kgf.m, 36.2 - 47.0 lb-ft)




7. Install the under shield cover (A).




8. Install the base bracket (C) and select rod (D) to the transmission with clips (A-2ea) and snap pin (B).








9. Install the propeller shaft to the transmission by installing the bolts (A-3ea).

Tightening torque :
90 - 110 Nm (9 - 11 kgf.m, 65.1 - 79.5 lb-ft)




10. Install the clutch hose (A) to the C.S.C assembly.

NOTE:
In case of loss of clutch fluid , refill the fluid. (refer to Bleeding in CH group)




11. Install the CKP sensor (A) by installing a bolt.




12. Connect the back up lamp switch connector.




13. Install the ground wire by installing a bolt.




14. Connect (-) terminal to the battery.




15. Refill the transmission fluid. (refer to Service Adjustment Procedure)