Repair Procedures

Removal

1. Disconnect the negative (-) battery terminal (A).




2. Remove the drain plug (A) and drain the engine coolant.




3. Disconnect the breather hose (A) and vacuum hose (B). And remove the air duct (C) and air cleaner assembly (D).

Tightening torque :
Bolt : 7.8 - 9.8N.m (0.8 - 1.0kgf.m, 5.8 - 7.2lb-ft)
Clamp : 2.9 - 4.9N.m (0.3 - 0.5kgf.m, 2.1 - 3.6lb-ft)




4. Remove the radiator upper hose (A).




5. Remove the BPS connector (A) and intercooler outlet hose (B).




6. Disconnect the intercooler inlet hose (A) and radiator lower hose (B).

Tightening torque :
Bolt : 14.7 - 19.6N.m (1.5 - 2.0kgf.m, 10.8 - 14.4lb-ft)
Clamp : 4.9 - 6.8N.m (0.5 - 0.7kgf.m, 3.6 - 5.0lb-ft)




7. Remove the radiator assembly.
(1) Remove the cooling fan connector(A).
(2) Remove the reservoir tank(B).
(3) Remove the fan assembly(C).
(4) Remove the radiator after removing the radiator upper mounting bracket(D).

Tightening torque :
7.8 - 13.7N.m (0.9 - 1.4kgf.m, 5.8 - 10.1lb-ft)




8. Remove the radiator (A) and intercooler (B).




9. Installation is the reverse of removal.