Repair Procedures

Removal

1. Disconnect the negative (-) battery terminal (A).




2. Remove the drain plug (A) and drain the engine coolant.




3. Remove the air duct (C).




4. Remove the ETC connector (A) and intercooler outlet hose (B).




5. Disconnect the vacuum hose (A), PCSV hose (B), fuel hose (C), MAP sensor connector (D), condenser connector (E) and PCSV connector (F).




6. Remove the PCV hose (A), coolant hoses (B) and vacuum hoses (C).




7. Remove the injector connectors (A).




8. Remove the water outlet pipe (A).

Tightening torque :
18.6 - 23.5N.m (1.9 - 2.4kgf.m, 13.7 - 17.4lb-ft)




9. Remove the oil level gauge (A) and intake manifold stay (B) bolt.

Tightening torque :
A: 7.8 - 11.8N.m (0.8 - 1.2kgf.m, 5.8 - 8.7lb-ft)
B: 18.6 - 22.5N.m (1.9 - 2.3kgf.m, 13.7 - 16.6lb-ft)




10. Remove the intake manifold (A) and gasket (B).

Tightening torque :
18.6 - 27.4N.m (1.9 - 2.8kgf.m, 13.7 - 20.2lb-ft)




11. Installation is the reverse of removal.