Repair Procedures

Replacement

Rear Door Trim Replacement

NOTE:
- Take care not to scratch the door trim and other parts.
- Put on gloves to protect your hands.

1. After loosen the inside handle cover mounting screw, remove the inside handle cover(A).




2. Loosen the door trim mounting screws. disconnect the power window switch connector(A), power mirror connector. remove the door trim(B).




3. Installation is the reverse of removal.

NOTE:
- Make sure of connectors is plugged in properly and each rod is connected securely.
- Make sure the door lock and opens properly.

Glass Replacement
1. Remove the rear door trim.
2. Remove the door trim seal.
3. After loosening the fixed glass mounting screw and bolts, remove the glass(A).




4. Carefully move the glass (A) until you can see the bolts, then loosen them. Separate the glass from the glass run and carefully pull the glass out through the window slot (B).




5. Installation is the reverse of removal.

CAUTION:
- Take care not to drop to glass and scratch the glass Glass surface.

NOTE:
- If the door trim seal is damaged, it must be replaced.

Power Window Motor Replacement
1. Remove the following items.
A. Door trim
B. Door trim seal
C. Glass
D. Door regulator
2. After loosening the power window motor mounting nuts, remove the power window motor (A).




3. Installation is the reverse of removal.

NOTE:
- Roll the glass up down to see if it move freely without binding.
- If the door trim seal is damaged, it must be replaced.

Out Side Handle Replacement
1. Remove the rear door trim.
2. Remove the rear door trim seal.
3. Remove the road safety lock rod cover(A).




4. After disconnect the out side handle rod(A), loosen the outside handle mounting bolts.




5. Push the outside handle base forward(D) and remove the outside handle(C)




6. Installation is the reverse of removal.

NOTE:
- Make sure of connectors is plugged in properly and each rod is connected securely.
- Make sure the door lock and opens properly.
- If the door trim seal is damaged, it must be replaced.

Rear Door Latch Replacement
1. Remove the following items
A. Door trim.
B. Door trim seal.
C. Inside handle.
D. Inside lock rod cover.
E. Channel.
2. Disconnect the out side handle rod (A), connector(B).
3. After loosen the latch mounting bolts, remove the latch assembly (C).




4. Installation is the reverse of removal.

NOTE:
- Make sure the door lock and opens properly.
- If the door trim seal is damaged, it must be replaced.

Door Regulator Replacement
1. Remove the door trim.
2. Remove the door trim seal.
3. Remove the window glass.
4. After disconnecting window motor connector (B), loosen the door regulator mounting nuts and window motor mounting nuts.Remove the door regulator (A).




5. Installation is the reverse of removal.

NOTE:
- Make sure the connector is plugged in properly and each rod is connected securely.
- Make sure the door lock and open properly.
- If the door trim seal is damaged, it must be replaced.

Inside Handle Replacement
1. Remove the rear door trim.
2. Loosen the inside handle (A) mounting screw.
Push the inside handle rearward to disconnect from the door module.




3. Disconnect the safety lock rod and (A) inside handle rod(B), remove the inside handle(C).




4. Installation is the reverse of removal.

NOTE:
- Make sure the door lock and open properly.

Door Belt Weatherstrip Replacement
1. Remove the door belt weatherstrip(A).




2. Installation is the reverse of removal.

Door Weatherstrip Replacement
1. Remove the door weatherstrip(A).




2. Installation is the reverse of removal.

Power Window Switch Replacement
1. Remove the door trim.
2. Remove the power window switch (A).




3. Installation is the reverse of removal.

Adjustment

Glass Adjustment

NOTE:
- Check the glass run channel for damage or deterioration, and replace them necessary.

1. Remove the following parts.
A. Door trim.
B. Door trim seal.
2. Carefully move the glass (A) until you can see the glass mounting bolts, then loosen them.




3. Check that the glass moves smoothly.

NOTE:
- The door trim seal must be replaced if it is damaged.

Door Striker Adjustment
Make sure the door latches securely without slamming it.
If necessary, adjust the striker (A) : The striker nuts Are fixed. The strike can be fine adjusted up or down, and in or out.
Striker center to be adjusted max ± 1.5mm
1. Loosen the screws (B), then insert a shop towel between the body and striker(A).




2. Lightly tighten the screws.
3. Wrap the striker with a shop towel, then adjust the striker by tapping it with a plastic hammer.
Do not tap the striker too hard.
4. Loosen the screws and remove the shop towel.
5. Lightly tighten the screws.
6. Hold the outer handle out, and push the door against the body to be sure the striker allows a flush fit. If the door latches properly, tighten the screws and recheck.

Door Position Adjustment

NOTE:
- After installing the door, check for a flush fit with the Body, then check for equal gaps between the front, Rear, and bottom, door edges and the body. Check that the door and body edges are parallel. Before Adjusting, replace the mounting bolts.

1. Place the vehicle on a firm, level surface when adjusting the doors.
2. Adjust at the hinges (A):
A. Loosen the door mounting bolts (B) slightly, and move the door IN or OUT until it aligns flush with the body.)
B. Loosen the hinge mounting bolts (C) slightly, and move the door BACKWARD or FORWARD, UP or DOWN as necessary to equalize the gaps.
C. Place a shop towel (D) on the jack (E) to prevent damage to the door when adjusting the door.




3. Check that the door and body edges are parallel.




4. Grease the pivot portions of the hinges indicated by the arrows.




5. Check for water leaks.