Disassembly and Reassembly

Disassembly

CAUTION:
- Do not disassemble the BJ assembly.
- Special grease must be applied to the driveshaft joint. Do not substitute with another type of grease.
- The boot band should be replaced with a new one.

1. Remove the TSJ boot bands and pull the TSJ boot from the TSJ outer race.
(1) Using a plier or flat-tipped (-) screwdriver, remove the TSJ boot bands of differential side from the driveshaft.
(2) Remove BJ boot bands of wheel side in the same way of TSJ boot bands removal procedure.

CAUTION:
Be careful not to damage the boot.

2. Remove the circlip (B) with a flat-tipped (-) screwdriver (A).




3. Pull out the driveshaft from the TSJ outer race.
4. Remove the snap ring (A) and take out the inner race (B), cage (C) and balls (D) as an assembly.




5. Clean the inner race, cage and balls without disassembling.
6. Remove the BJ boot bands and pull out the TSJ boot and BJ boot.

CAUTION:
If the boot (A) is to be reused, wrap tape (B) around the driveshaft splines (C) to protect the boot (A).






Reassembly

1. Wrap tape around the driveshaft splines (TSJ. side ) to prevent damage to the boots.
2. Apply grease to the driveshaft and install the boots.
3. Apply the specified grease to the inner race(A) and cage(B). Install the cage(B) so that it is offset on the race as shown.

CAUTION:
Use the grease included in the repair kit.




4. Apply the specified grease to the cage and fit the balls into the cage.
5. Position the chamfered side(A) as shown in the illustration. Install the inner race on the driveshaft(B), and then the snap ring.




6. Apply the specified grease to the outer race and install the BJ outer race onto the driveshaft.
7. Apply the specified grease into the TJ boot and install the boot with a clip.
8. Tighten the TJ boot bands.
9. Add the specified grease to the BJ as much as wiped away at inspection.
10. Install the boots.
11. Tighten the BJ boot bands.