Repair procedures

Removal

1. Remove the drain plug and drain the engine coolant.






2. Disconnect the breather hose (A), vacuum hose (B) and remove the air duct (C), air cleaner assembly (D).

Tightening torque :
Bolt : 7.8 - 9.8N.m (0.9 - 1.1kgf.m, 5.8 - 7.2lb-ft)
Clamp : 2.9 - 4.9N.m (0.3 - 0.5kgf.m, 2.1 - 3.6lb-ft)






3. Remove the radiator upper hose (A).






4. Disconnect the intercooler inlet hose (A), radiator lower hose (B).

Tightening torque :
Bolt : 14.7 - 19.6N.m (1.5 - 2.0kgf.m, 10.8 - 14.4lb-ft)
Clamp : 4.9 - 6.8N.m (0.5 - 0.7kgf.m, 3.6 - 5.0lb-ft)






5. Disconnect the BPS connector (A) and intercooler outlet hose (B).






6. Remove the radiator.
(1) Remove the cooling fan connector(A).
(2) Remove the reservoir tank(B).
(3) Remove the fan assembly(C).
(4) Remove the radiator after removing the radiator upper mounting bracket(D).






7. Installation is the reverse of removal.
8. Fill the engine coolant.
9. Start the engine and check for leaks.
10. Recheck the coolant level.