Input Shaft

INPUT SHAFT





COMPONENTS

DISASSEMBLY





1. Take off a bearing using special tool (09527-4AOOO).





2. Remove a snap ring.





3. Remove the 6th gear, bush, needle bearing and spacer using special tool (09457-34000).





4. Pull out the 5th gear and the coupling assembly at the same time using special tool (09457-34000).
5. Remove the needle bearing and spacer.
6. Pull out the 3rd/4th gear and the coupling assembly at the same time using special tool (09432-2COOO).





7. Remove the needle bearing and spacer.
8. Pull out the input shaft front bearing.


REASSEMBLY





1. Assemble the input shaft front bearing using special tool (09432-33300).
2. Assemble the needle bearing.
3. Put in the input 3rd gear and the 3rd synchronizer.
4. Keep wrong position of spring's slit at the face and back.





5. Put sleeve coupling with projecting side upper.





6. Put down 3 grooves hub, and press on the shaft.

NOTE: At this time, set 3rd synchronizer ring projecting and hub notch.





7. Press on a input 4th bush using special tool (09432 3A100)

NOTE: Pay attention to incline the bush easily.

8. Assemble the needle bearing and spacer.
9. Assemble 4th synchronizer ring.





10. Put on input 4th gear.
11. Select correct thrust washer ring as "L" dimension becomes below basic dimension and put it on input shaft.
L basic dimension (mm): 154.7 - 154.8









THRUST WASHER RING

12. Press on 5th bush using special tool (09432-3A100).

NOTE: Pay attention to incline the bush easily.





13. Assemble a needle bearing.





14. Put in the 5th input gear and 5th synchronizer.





15. Put the sleeve coupling with discrimination groove side upper.
16. Press on coupling assembly.





17. Put in the 6th synchronizer ring.
18. Spread grease to the bush, and assemble a needle bearing and a spacer.





19. Fix 6th gear and press on the bush using special tool (09432-3A1 00).








20. Select the correct snap ring of 6th input to minimize clearance of groove in input shaft and then assemble it.
L (mm): 0 - 0.1





21. Put down the input shaft rear bearing with brown color seal and press on it using special tool (09432-22000).