Clutch Pedal Assembly: Service and Repair

CLUTCH PEDAL





COMPONENTS

REMOVAL





1. Remove the master cylinder mounting nut.





2. Remove the pedal support member mounting bolt.





3. Remove the pedal support bolt.

INSPECTION
1. Check the clutch pedal shaft and bushing for wear.
2. Check the clutch pedal for bending or distortion.
3. Check the return spring for damage or deterioration.
4. Check the clutch pedal pad for damage or wear





5. Measure the clutch pedal height (from the face of the pedal pad to the floorboard).
Standard value: (A) 166.7 mm (6.6 inch)





6. If the clutch pedal height is not within the standard value range, adjust as follows:
^ Turn and adjust the bolt, then secure by tightening the lock nut

CAUTION: After the adjustment, tighten the bolt anti/ it reaches the pedal stopper and tighten the lock nut

^ Turn the push rod to agree with the standard value and secure the push rod with the lock nut.

CAUTION: When adjusting the clutch pedal height, be careful not to push me push rod toward the master cylinder.

7. After completing the adjustments, check that the clutch pedal free play (measured at the face of the pedal pad) is within the standard value ranges.
Standard value: (B) 6 - 13 mm (0.24 - 0.52 inch)





8. If the clutch pedal free play does not meet the standard value, it may be the result of air in the hydraulic system or a faulty clutch master cylinder. Bleed the air or disassemble and inspect the master cylinder or clutch.

IGNITION LOCK SWITCH INSPECTION








Check for continuity between terminals.

INSTALLATION





1. Apply the multipurpose grease and install the pedal support bolt.
Specified lubricants: SAE J310a, Chassis grease, NLGI-No.1





2. Install the pedal support member mounting bolt.





3. Install the master cylinder mounting nut.