Removal and Installation

CLUTCH CONTROL
REMOVAL
1. Drain the clutch fluid through the bleed plug.
2. Remove the clevis pin, washer and cotter pin.
3. Disconnect the clutch line (master cylinder side).





4. Remove the master cylinder mounting bolt.





5. Remove the clutch line clips.
6. Hold the nut on the clutch hose and loosen the flare nut on the clutch line.





7. Remove the clip from the clutch hose and remove clutch hose from bracket.
8. Remove the clutch line.





9. Disconnect the clutch tube (Clutch hose side).

CAUTION: Do not disassemble the release cylinder and hose. Unavoidably in the case of disassembly. be careful not to lose the valve plate and spring and when assembling, assemble the clutch release cylinder certainly for accurate operation.

INSPECTION
Check the clutch hose or tube for cracks or clogging.

INSTALLATION





1. Connect the clutch tube (Clutch hose side).





2. Temporarily tighten the flare nut by hand, and then tighten it to the specified torque, being careful that the clutch hose does not become twisted.
Tightening torque
Clutch tube flare nut 13 - 17 Nm (130 - 170 kg.cm, 9 - 13 ft. lbs.)





3. Install the clutch line and clips.





4. Install the master cylinder.





5. Apply the specified grease to the clevis pin and washer.
Specified grease: Wheel bearing grease SAE J310a, NLGI No.2
6. Install the push rod to the clutch pedal.
7. Refill the clutch master cylinder with fluid.
8. Bleed the system.