Performing Service and Repair Procedures (Mechanical)
DISASSEMBLYIf the disassembly procedure is complex, requiring many parts to be disassembled, all parts should be disassembled in away that will not affect their performance or external appearance.
1. Inspection of parts
Each part when removed should be carefully inspected for malfunction, deformation, damage, and other problems.
2. Arrangement of parts
All disassembled parts should be carefully arranged for reassembly.
Be sure to separate or otherwise identify the parts to be replaced from those that will be reused.
3. Cleaning parts for reuse
All parts to be reused should be carefully and thoroughly cleaned by the appropriate method.
PARTS
When replacing parts, use HYUNDAI genuine parts.
REASSEMBLY
Standard values, such as torques and certain adjustments, must be strictly observed in the reassembly of all parts.
If removed, these parts should be replaced with new ones.
1. Oil seals
2. Gaskets
3. 0-rings
4. Lockwashers
5. Cotter pins (split pins)
6. Plastic nuts
Depending on where they are;
1. Sealant should be applied to gaskets.
2. Oil should be applied to moving components of parts.
3. Specified oil or grease should be applied at the prescribed locations (oil seals, etc.) before assembly.
ADJUSTMENT
Use gauges and testers to correct adjustments to standard values.
ELECTRICAL SYSTEM
1. Be sure to disconnect the battery cable from the negative (-) terminal of the battery.
2. Never pull on the wiring when disconnecting connectors.
3. Locking connectors will click when the connector is secure.
4. Handle sensors and relays carefully. Be careful not to drop them or hit them against other parts.
RUBBER PARTS AND TUBING
Always prevent gasoline or oil from touching rubber parts or tubing.